Pod espresso machine, with separate waste collection of the pod components

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Solution Overview

Problem

Current pod espresso machines produce used pods as general waste, making it difficult to separate and recycle the coffee dregs and pod bodies effectively, with existing solutions either degrading coffee quality, being inefficient in recycling, or requiring user intervention.

Innovation Solution

An espresso machine design that automatically separates the spent coffee dregs from the pod body by opening and emptying the pod in a dry condition, then squashing and ejecting it into a recovery container, while the coffee is processed in a separate area to maintain quality and facilitate recycling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If used pods are disposed of as general waste, then disposal is simple, but recycling opportunities are lost

Engineering Contradiction:
Improvedisposal simplicityVSAvoidrecycling potential
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The system automatically segments the pod into two separate components: spent coffee dregs collected in a coffee dregs container and empty pod bodies collected in a used pods container. This segmentation enables separate recycling streams for organic material and metal/plastic material without requiring user intervention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The machine performs the separation function automatically through its own mechanical components (punch, drawer, squashing mechanism) without requiring user service or intervention. The system serves itself by automatically collecting and separating waste components into appropriate containers.

Inventive Principle:
Principle #25Self-service

2Loss of substance

If biodegradable materials are used for pods, then composting is possible, but coffee shelf-life is reduced and taste is degraded

Engineering Contradiction:
Improvecomposting capabilityVSAvoidcoffee shelf-life and taste quality
Core Design Contradiction:
Loss of substanceVSReliability

Solution Approach 1:

By separating the pod body from the coffee content, the system allows traditional aluminium or plastic pods to be used (maintaining coffee quality and shelf-life) while the spent coffee dregs can be composted separately. This eliminates the need for biodegradable pod materials while still achieving composting capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system extracts the spent coffee dregs from the pod body and places them in a separate coffee dregs container. This extraction allows the coffee grounds to be collected for composting while leaving the pod body intact for recycling, without requiring the pod material itself to be biodegradable.

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of substance

If pod components are separated manually by users, then recycling can occur, but user intervention is required and separation is incomplete

Engineering Contradiction:
Improverecycling implementationVSAvoiduser intervention requirement
Core Design Contradiction:
Loss of substanceVSEase of operation

Solution Approach 1:

The machine automatically performs the separation function through its built-in mechanical components. The punch opens the pod, the drawer removes the coffee content, and the squashing mechanism compresses the empty pod body. This self-service approach eliminates the need for user intervention while ensuring complete and consistent separation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system introduces intermediate collection containers (coffee dregs container and used pods container) that serve as mediators between the pod opening mechanism and the final waste destination. These intermediaries automatically receive and separate the different components during the brewing process.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Loss of substance

If a collection service is implemented, then recycling quality is high, but recycling percentage remains low due to voluntary participation

Engineering Contradiction:
Improverecycling qualityVSAvoidrecycling participation rate
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The machine automatically performs the separation function through its built-in mechanical components. The punch opens the pod, the drawer removes the coffee content, and the squashing mechanism compresses the empty pod body. This self-service approach eliminates the need for user intervention while ensuring complete and consistent separation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system introduces intermediate collection containers (coffee dregs container and used pods container) that serve as mediators between the pod opening mechanism and the final waste destination. These intermediaries automatically receive and separate the different components during the brewing process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP4117491B1Pod espresso machine, with separate waste collection of the pod components
Publication Date: 2024.05.29 C2C INVEST SRL
  • EP4117491B1 patent drawingFigure 1
  • EP4117491B1 patent drawingFigure 2~3
  • EP4117491B1 patent drawingFigure 4~5

AI summary

A machine for preparing espresso drinks from ground coffee packaged in coffee pods (C), comprising an opening and emptying device (4, 10, 11), for opening and emptying in a dry condition coffee pods (C) of the ground coffee (P) contained therein, an espresso extraction block (E) to which the ground coffee (P) coming from said opening and emptying device is supplied to dispense an espresso drink, a coffee dregs container (F) for the collection of the spent coffee dregs (PE) coming from said extraction block (E) and an empty pod container (A) for the collection of the empty coffee pods (C) coming from said opening and emptying device.