Pod Hanger Support Plate for Subsurface Gas Storage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current subsurface storage systems for high-pressure gases face challenges in efficient installation, servicing, and remediation due to complex configurations and the need for concrete backfilling to secure storage containers.

Innovation Solution

A subsurface storage pod system featuring a pod hanger support plate with upper and lower plates, interlocking support flanges, and annular bushings to secure and support storage containers, allowing for individual container replacement and removal without concrete backfilling, and incorporating ventilation channels for gas flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If storage containers are cemented into place with concrete backfilling, then storage container stability is improved, but installation complexity and remediation difficulty increase

Engineering Contradiction:
Improvestorage container stabilityVSAvoidinstallation complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The support system is divided into modular components including a support plate with multiple support structures, each independently configurable to hold storage containers. This segmentation allows for easier installation and removal compared to monolithic concrete backfilling, as each support structure can be independently adjusted or removed without affecting the entire system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support structures are designed with adjustable and reconfigurable features, allowing the system to adapt to different installation scenarios and container configurations. This dynamic capability enables simpler installation and remediation processes compared to fixed concrete structures, as the support system can be modified or removed as needed without permanent site modification.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If complex configurations are used to secure storage containers, then storage container stability is improved, but servicing efficiency decreases

Engineering Contradiction:
Improvestorage container stabilityVSAvoidservicing efficiency
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The support plate incorporates multiple discrete support structures that can independently secure individual storage containers or groups of containers. This segmentation enables selective access and servicing of specific containers without requiring modification of the entire support system, thereby improving servicing efficiency while maintaining stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support structures are designed to be removable and reconfigurable, allowing for easy removal and replacement of storage containers during servicing operations. This design enables efficient container exchange without permanent fixtures, improving productivity during maintenance and remediation activities.

Inventive Principle:
Principle #34Discarding and recovering

3Productivity

If individual container replacement is enabled, then servicing efficiency is improved, but support structure complexity increases

Engineering Contradiction:
Improveservicing efficiencyVSAvoidsupport structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The support plate is designed with modular support structures that can be independently configured and removed. Each support structure is a self-contained unit that can hold one or more storage containers, allowing for individual container replacement without affecting other parts of the system. This modular approach enables efficient servicing while keeping each individual support component relatively simple in design.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240377029A1Pod hanger for subsurface gas storage
Publication Date: 2024.11.14 MERCER MICHAEL D
  • US20240377029A1 patent drawing
  • US20240377029A1 patent drawing
  • US20240377029A1 patent drawing

AI summary

Apparatus for the subsurface storage of one or more pressurized gases such as hydrogen, compressed natural gas, etc. A subsurface storage pod includes a pod hanger support plate configured to span an opening of a well bore that extends into a subsurface formation. The support plate includes an upper plate with storage container apertures extending therethrough, a lower plate configured to be supported by a support pad that surrounds the well bore opening, and at least one support flange that extends between and interconnects the upper and lower plates. Gas storage containers extend through the storage container apertures and into the well bore. A vent aperture allows flow of gases from within the well bore to the surrounding environment. The support flanges may be arranged as interlocking members in a crossing pattern, and the lower plate can be arranged as discontinuous segments installed between adjacent pairs of the interlocking members.