Pod-Based Heater Power Switching for Consistent Nicotine Vapor

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Solution Overview

Problem

Nicotine electronic vaping devices lack efficient control mechanisms for heating nicotine pre-vapor formulations, leading to inconsistent vapor production and user preference adaptation.

Innovation Solution

A method for controlling the heater in nicotine e-vapor devices by detecting power information from removable pods, adjusting power levels based on operating points, and receiving user preference selections through touch sensors and wireless communication, allowing for precise temperature control of the nicotine pre-vapor formulations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a heater is used to vaporize nicotine pre-vapor formulation material, then nicotine vapor is produced, but the vapor production becomes inconsistent without efficient control mechanisms

Engineering Contradiction:
Improvevapor production consistencyVSAvoidcontrol mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic power adjustment by detecting operating points from removable pods and automatically adjusting heater power levels accordingly. The system transitions from static heating to dynamic control based on real-time operating conditions, ensuring consistent vapor production across different nicotine formulations and user preferences.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback mechanisms by detecting power information and operating points from the removable pods, then using this information to adjust heater power supply. This closed-loop control ensures that the heater operates at optimal power levels to maintain consistent vapor production while adapting to different formulations.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If power levels are adjusted based on operating points, then user preference adaptation is improved, but the device complexity increases due to multiple sensors and communication interfaces

Engineering Contradiction:
Improveuser preference adaptationVSAvoidsensor and communication system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The removable pods serve multiple functions: they contain nicotine pre-vapor formulation material, store power information indicating operating points, and communicate with the device via wireless links. This multi-functionality reduces overall system complexity by consolidating storage, communication, and control information into a single component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system automatically detects operating points from the removable pods and adjusts power levels without requiring manual user input for each parameter. The touch sensors and wireless communication interfaces enable the device to self-configure based on detected preferences, reducing the burden on users while maintaining adaptability.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If touch sensors and wireless communication are used for receiving preference selections, then ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improvepreference selection convenienceVSAvoidinterface system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The removable pods act as intermediaries that store and transmit preference information between the user and the device system. Users can select preferences through simple touch interactions or wireless communication, and the pod mediates this information to the heater control system, simplifying the user interface while maintaining functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables consistent nicotine vapor production and user preference adaptation by accurately controlling the heating of nicotine pre-vapor formulations, improving the vaping experience.

Implementation Method 1

supplying power to the heater based on the detected power information by determining a first amount of power based on the first operating point, supplying the first amount of power to the heater during a first operation mode of the heater

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11793237B2Heating engine control algorithm for nicotine e-vapor device
Publication Date: 2023.10.24 ALTRIA CLIENT SERVICES LLC
  • US11793237B2 patent drawing
  • US11793237B2 patent drawing
  • US11793237B2 patent drawing

AI summary

A method of controlling a heater of a nicotine e-vapor device includes detecting, from a removable pod included in the nicotine e-vapor device, power information indicating a first power level and a second power level; and supplying power to the heater based on the detected power information by determining a first amount of power based on the first power level, supplying the first amount of power to the heater during a first operation mode of the heater, determining a second amount of power based on the second power level, and supplying the second amount of power to the heater during a second operation mode of the heater, the second amount of power being higher than the first amount of power.