Rapidly cooling food and drinks

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Solution Overview

Problem

Current systems for rapidly cooling food and drinks are inefficient, requiring pre-cooling or pre-freezing and often taking too long to achieve desired temperatures, and lack convenient, portable solutions for single servings.

Innovation Solution

The development of a refrigeration system with low startup times and a pod-machine interface that uses sterilized, shelf-stable pods to cool contents from room temperature to freezing in under two minutes, incorporating a mixing paddle for efficient heat transfer and easy use, allowing for the creation of frozen treats and beverages in a counter-top or installed machine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If conventional cooling systems are used, then cooling function is provided, but cooling time is excessive and pre-cooling is required

Engineering Contradiction:
Improvecooling timeVSAvoidcooling efficiency
Core Design Contradiction:
Loss of timeVSProductivity

Solution Approach 1:

The patent utilizes phase transition of refrigerant from liquid to gas in the evaporator to absorb heat rapidly from the pod contents, achieving freezing in under two minutes. The refrigerant cycle leverages latent heat absorption during phase change to provide intense cooling power.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The system performs preliminary cooling action by pre-charging the evaporator with refrigerant and maintaining it at optimal temperature readiness. The pod is inserted into a pre-prepared cooling chamber that immediately begins heat transfer upon contact.

Inventive Principle:
Principle #10Preliminary action

2Speed

If rapid cooling is achieved, then cooling speed is improved, but system complexity increases

Engineering Contradiction:
Improvecooling speedVSAvoidsystem complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The system is divided into modular components: a compact evaporator chamber, refrigerant circulation system, pod insertion mechanism, and control system. This segmentation allows for simplified design of each component while achieving rapid cooling through their coordinated operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The evaporator acts as an intermediary heat exchange medium between the refrigerant system and the pod contents. This intermediary component enables efficient heat transfer without requiring direct contact between moving parts, simplifying the overall system architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If single serving pods are used, then convenience and portability are improved, but heat transfer efficiency may be insufficient

Engineering Contradiction:
ImproveconvenienceVSAvoidheat transfer efficiency
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The system employs hydraulic or pneumatic pressure to ensure tight contact between the pod and evaporator surfaces, maximizing heat transfer area and efficiency. Pressure application during the cooling cycle eliminates air gaps that would insulate and reduce cooling effectiveness.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The pod construction utilizes composite materials with high thermal conductivity properties to facilitate rapid heat extraction. The pod wall materials are selected to optimize heat transfer from the contents to the evaporator while maintaining structural integrity during the freezing process.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid cooling of food and drinks from room temperature to freezing in under two minutes, providing single servings with efficient heat transfer and easy operation, and allows for the production of frozen treats and beverages like soft-serve ice cream, frozen coffees, and cocktails without the need for pre-cooling or extensive cleanup.

Implementation Method 1

Cooling is used to indicate the transfer of thermal energy to reduce the temperature, for example, of ingredients contained in a pod

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

incorporating a mixing paddle for efficient heat transfer

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

These systems and methods are based on a refrigeration cycle with low startup times

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 4

The refrigeration system includes a compressor operable to compress the refrigerant fluid

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS20200056835A1Rapidly cooling food and drinks
Publication Date: 2020.02.20 SIGMA PHASE CORP
  • US20200056835A1 patent drawing
  • US20200056835A1 patent drawing
  • US20200056835A1 patent drawing

AI summary

Systems and methods have demonstrated the capability of rapidly cooling the contents of pods containing the ingredients for food and drinks.