PoE Breakout Module Segmentation for Cable Reduction

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Solution Overview

Problem

Current Power-over-Ethernet (PoE) systems require a large number of cables and switches, leading to increased costs, administrative burdens, and complexity in installation and management, especially as the number of powered devices grows, due to the need for individual connections and ports for each device.

Innovation Solution

The introduction of PoE breakout modules that allow a single switch port to be broken out into multiple ports, reducing the number of cables and switches needed, and enabling centralized power and data management through a PoE controller and data communication module, which can power multiple devices from a single cable and manage power distribution efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a PoE switch supplies power to each powered device individually through separate cables and ports, then each device receives reliable power and data connection, but the number of cables and switch ports increases proportionally with the number of devices

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidnumber of cables and switch ports
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments a single PoE switch port into multiple breakout ports (e.g., 1-to-4 breakout) to serve multiple powered devices simultaneously. This segmentation reduces the number of cables and switch ports needed while maintaining individual power and data connections to each device, thereby reducing system complexity without compromising reliability

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the number of PoE switches and ports is increased to support more powered devices, then more devices can be powered simultaneously, but the material costs and installation costs increase

Engineering Contradiction:
Improvenumber of supported devicesVSAvoidinstallation cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The breakout module enables a single switch port to perform multiple functions by providing breakout ports that can simultaneously power multiple devices. This multi-functionality allows one physical port to serve the role of multiple ports, reducing the need for additional switches and cables, thereby lowering material and installation costs while maintaining the ability to support multiple devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If more PoE switches are deployed to support growing device counts, then more devices can be connected, but the administrative burden and management complexity increase

Engineering Contradiction:
Improvedevice capacityVSAvoidadministrative management
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The breakout module merges multiple port functions into a single modular unit that connects to one switch port. This consolidation reduces the total number of PoE switches and ports needed, thereby simplifying network topology and reducing the administrative burden of managing multiple switches, while still providing the capacity to support growing device counts

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If individual cables are run from the PoE switch to each powered device, then each device has a dedicated connection, but the tracing and troubleshooting time increases significantly

Engineering Contradiction:
Improveconnection reliabilityVSAvoidtracing and troubleshooting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The breakout module acts as an intermediary device between the PoE switch and multiple powered devices. It consolidates multiple connections into a single manageable interface while maintaining individual connections to each device. This intermediary role simplifies cable tracing and troubleshooting by reducing the number of individual cable paths that need to be tracked, while preserving connection reliability through dedicated breakout ports for each device

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11509491B2Power-over-ethernet (POE) breakout module
Publication Date: 2022.11.22 DELL PROD LP
  • US11509491B2 patent drawing
  • US11509491B2 patent drawing
  • US11509491B2 patent drawing

AI summary

Presented herein are embodiments of a power-over-Ethernet (PoE) breakout system that may be used to breakout a PoE port from a PoE information handling system into a number of breakout ports. In one or more embodiments, a PoE breakout system comprises: a PoE port for connecting to a PoE information handling system, such as a PoE switch; a plurality of breakout ports for connecting to powered devices, wherein each breakout port is configured to supply power to a powered device; and a power management module electrically coupled to the PoE port and configured to supply power to each breakout port according to a configuration that sets a power level for that breakout port. In one or more embodiments. the PoE breakout system comprises a data communications module that switches data traffic to a correct PoE breakout port according to its intended powered device.