Power Combining in PoE Systems Without Synchronization

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Solution Overview

Problem

Current Power Over Ethernet (PoE) standards limit the power that can be supplied to a Powered Device (PD), requiring multiple Power Sourcing Equipment (PSE) channels to be synchronized, which increases complexity and restricts the types of Power Supply (PS) components that can be used.

Innovation Solution

A method where multiple isolated Power Supplies (PS) connected to separate PSE channels can combine their power without synchronization by setting input power or current limits, allowing each PS to contribute power independently based on its rating, preventing any one PS from dominating the load and ensuring compliance with IEEE standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple PDPS's are synchronized to supply equal power, then power distribution is balanced, but device complexity increases and adaptability decreases

Engineering Contradiction:
Improvepower distribution balanceVSAvoidsynchronization complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

Each PDPS unit independently monitors the total load current and automatically adjusts its own output current contribution without requiring communication or synchronization with other PDPS units. The system achieves balanced power distribution through self-regulation based on local measurements.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A feedback mechanism measures the total current supplied to the load and feeds this information back to control the current reference for each PDPS. This closed-loop feedback ensures that each PDPS contributes an equal share of the total load current while maintaining simple independent operation.

Inventive Principle:
Principle #23Feedback

2Power

If multiple PSE channels are combined to increase power, then power delivery capability increases, but system complexity increases due to synchronization requirements

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidsynchronization requirements
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The system divides the power delivery function into independent modular PDPS units, each handling a separate PSE channel. These modular segments operate autonomously and combine their outputs without requiring complex inter-segment synchronization, simplifying the overall system architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple independent PDPS outputs are combined in parallel to supply a single load. The merging is achieved through simple parallel connection with current-sharing control, avoiding the need for complex synchronization protocols while achieving the desired power aggregation.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If PDPS's operate independently without synchronization, then device complexity is reduced and adaptability increases, but power distribution balance may be compromised

Engineering Contradiction:
Improvesynchronization overheadVSAvoidpower distribution balance
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

Each independent PDPS receives feedback about the total load current and uses this information to automatically adjust its current contribution. This feedback mechanism ensures balanced power distribution while maintaining independent operation and avoiding synchronization complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Each PDPS unit autonomously determines its current contribution based on local measurements and control logic, without requiring coordination with other units. The self-service approach maintains power balance through independent decision-making based on system-wide feedback.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the delivery of higher power to a PD load while reducing complexity and cost by eliminating the need for synchronization between PS components and interconnections, allowing the use of non-synchronizing components and maintaining compliance with IEEE standards.

Implementation Method 1

the voltage from each PSE channel is DC-DC converted by separate isolated power supplies (the PDPS's) to the desired voltage needed by the single PD load

Methodology Applied
Scientific EffectDC-DC conversion:

Implementation Method 2

If the PDPS's secondary winding output is synchronously rectified (using a synchronous switch), the PDPS outputs are connected in parallel through diodes or ideal diode rectifiers to prevent one PDPS from supplying current to other PDPS's

Methodology Applied
Scientific EffectDiode rectification: Diode

Data Source

PatentEP2727285B1Power combining in power over ethernet systems
Publication Date: 2017.01.04 LINEAR TECHNOLOGY CORP
  • EP2727285B1 patent drawing
  • EP2727285B1 patent drawing
  • EP2727285B1 patent drawing

AI summary

A technique for combining power to a single load from multiple power supplies using power over Ethernet (PoE) is disclosed. Each power supply is coupled to associated power sourcing equipment (PSE) providing PoE, and each PSE has a current limit. The power supplies supply approximately the same voltage, but the output voltages are typically not exactly equal. All the power supplies are connected via diodes to a common load terminal. The power supply outputting the highest voltage first supplies power to the load terminal, since only its diode is forward biased, until a PoE current limit is reached. Then its duty cycle is limited. The load terminal voltage is then inherently lowered to cause the diode of the power supply with the next highest output voltage to connect it to the load to supply additional power to the load as the first power supply continues to supply its limited current.