3D Object Counting Using Point Cloud and Neural Networks

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Solution Overview

Problem

Existing methods for counting and arranging three-dimensional objects in retail and warehouse environments are manual, costly, and prone to inaccuracies, with limitations in accurately assessing depth and distinguishing between similar-shaped objects.

Innovation Solution

A system and method that combines 2D image recognition with 3D point cloud scanning, using a novel monocular architecture with artificial neural networks to classify and count objects, thereby overcoming the limitations of existing approaches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual auditing methods are used to count and track products, then detailed inventory information can be obtained, but the process is time-consuming, expensive, and prone to human error

Engineering Contradiction:
Improveinventory counting accuracyVSAvoidaudit time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical counting processes with an automated computer vision system that uses image capture devices, point cloud generation, and neural network-based object detection to automatically identify and count products on shelves, eliminating human labor while maintaining or improving accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a digital 3D point cloud copy of the physical shelf space to enable virtual analysis and counting of objects, allowing inventory assessment without physical manual counting by workers

Inventive Principle:
Principle #26Copying

2Ease of operation

If 2D image recognition is used to identify products, then object detection can be performed, but depth perception and accurate 3D bounding box estimation are limited

Engineering Contradiction:
Improveobject detection capabilityVSAvoid3D bounding box accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent transitions from 2D image analysis to 3D point cloud analysis by generating depth information through structured light scanning or LiDAR, enabling accurate 3D object detection and bounding box estimation that overcomes the inherent limitations of 2D perspective and depth ambiguity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent merges 2D image recognition capabilities with 3D point cloud data to create a hybrid system that leverages the strengths of both approaches: 2D images provide texture and color information while point clouds provide accurate depth and spatial structure

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If traditional 3D object detectors are used, then object location can be predicted, but the system requires thousands of manually labeled 3D scenes which is time-consuming and expensive

Engineering Contradiction:
Improveobject location predictionVSAvoiddata collection and labeling time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs preliminary action by automatically generating 3D point cloud data and object annotations during the normal operation of the system, eliminating the need for separate time-consuming manual labeling processes. The system captures images and generates point clouds on-the-fly, using the captured data itself for training purposes

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system enables self-service by using its own captured images and generated point clouds to automatically create training datasets, eliminating dependence on external manual annotation services and allowing continuous self-improvement of the detection model

Inventive Principle:
Principle #25Self-service

4Productivity

If automated systems are deployed for inventory management, then efficiency and accuracy improve, but the initial cost and system complexity increase

Engineering Contradiction:
Improveinventory management efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent designs a universal system that performs multiple functions: image capture, point cloud generation, object detection, counting, and inventory analysis, all within a single integrated platform. This multi-functionality reduces the need for separate specialized systems and justifies the initial investment through versatile application

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12333802B2System and method for three dimensional object counting utilizing point cloud analysis in artificial neural networks
Publication Date: 2025.06.17 DELICIOUS AI LLC
  • US12333802B2 patent drawing
  • US12333802B2 patent drawing
  • US12333802B2 patent drawing

AI summary

Systems and methods for three-dimensional object counting in a three-dimensional space include an image capture device configured to obtain at least one 2D image of the three-dimensional space, a scanner configured to obtain a 3D point cloud of the three-dimensional space, and a processor configured to cooperate with at least one artificial neural network, the at least one artificial neural network configured to classify and count objects in the three-dimensional space.