Poke-Through Floor Assembly With Adjustable Cord Pass-Through

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Solution Overview

Problem

Conventional power and data systems have exposed outlets that lack flexibility in covering and exposing electrical power and electronic data outlets, and do not provide efficient cord routing solutions.

Innovation Solution

A poke-through electrical power and data unit with a closure mechanism that allows selective exposure of outlets and includes adjustable fasteners for parallel or non-parallel alignment of components, enabling cord routing and outlet access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If outlets are exposed for easy access, then ease of operation is improved, but contamination protection deteriorates

Engineering Contradiction:
Improveoutlet accessVSAvoidcontamination
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent employs a movable closure mechanism (flap or door) that can dynamically open to allow outlet access and close to protect against contamination. This dynamic element transforms the static exposed outlet into a controllable access point, resolving the contradiction between ease of operation and contamination protection.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If outlets are recessed behind bezel for protection, then contamination protection is improved, but ease of operation deteriorates

Engineering Contradiction:
ImprovecontaminationVSAvoidoutlet access
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The closure mechanism (flap or door) provides dynamic access to the recessed outlets. When opened, it allows easy access to outlets that would otherwise be hidden behind the bezel; when closed, it maintains the protective recessed configuration. This resolves the contradiction by adding temporal dimension to the access problem.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If lower insert is fixed in position, then manufacturing precision is improved, but adaptability deteriorates

Engineering Contradiction:
Improveinsert positioningVSAvoidalignment flexibility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The lower insert incorporates adjustable positioning mechanisms that allow it to be dynamically repositioned relative to the upper housing during installation. This enables adaptation to varying installation conditions while maintaining precise positioning once installed, resolving the contradiction between manufacturing precision and adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The assembly is divided into separable components (upper housing and lower insert) that can be independently positioned and then joined. This segmentation allows the lower insert to be adjusted to different positions before final assembly, providing adaptability while maintaining precision in the final configuration.

Inventive Principle:
Principle #1Segmentation

4Object-affected harmful factors

If closure mechanism is added to bezel, then contamination protection is improved, but device complexity increases

Engineering Contradiction:
ImprovecontaminationVSAvoidbezel structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The closure mechanism is designed to be operated by the user without requiring additional tools or complex actuation systems. The simple flap or door design provides contamination protection through a self-contained mechanism that users can easily open and close, minimizing the increase in device complexity while achieving the protective function.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides flexible access to power and data outlets while preventing contamination and allowing efficient cord management, maintaining a flush surface appearance.

Implementation Method 1

The lower insert includes a block of intumescent material defining a pass-through bore

Methodology Applied
Scientific EffectIntumescent material expansion: Intumescent Materials

Data Source

PatentUS12592513B2Poke-through electrical assembly
Publication Date: 2026.03.31 BYRNE NORMAN R
  • US12592513B2 patent drawing
  • US12592513B2 patent drawing
  • US12592513B2 patent drawing

AI summary

An electrical power and/or electronic data unit is mountable in a floor, and is fitted with an upper bezel that is openable and closable to provide selective access to an interior of the unit, which is optionally fitted with one or more electrical power or data outlets. A lower insert including an intumescent block is supported below an upper housing, and is angularly adjustable relative to the upper housing. One or more bores or openings formed in the lower insert allow the passage of cords into a pass-through opening in the upper housing, and out through an upper bezel cover.