Polarization Beam Combining for Higher-Power Wavelength Lasers

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a demand for further increase in the output power and power density of laser beams combined through wavelength beam combining.

Innovation Solution

A wavelength beam combining device that includes a polarization beam splitter to separate laser beams into polarized components, polarization conversion elements to align polarization directions, and diffraction gratings to coaxially combine beams, followed by a polarization combiner to generate a third wavelength-combined beam, enhancing output power and power density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional wavelength beam combining is used to combine multiple laser beams, then optical output power is increased, but further increase in output power and power density is limited

Engineering Contradiction:
Improveoptical output powerVSAvoidrate of power increase
Core Design Contradiction:
PowerVSProductivity

Solution Approach 1:

The patent segments the laser beams into two orthogonal polarization groups (first and second polarized light beams). Each group is processed separately through dedicated diffraction gratings to generate first and second wavelength-combined beams, which are then recombined. This segmentation allows independent optimization of each polarization channel, enabling further power scaling beyond conventional single-channel combining.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes the polarization dimension as an additional degree of freedom for beam combining. By employing orthogonal polarization states and corresponding polarization conversion elements, the system combines beams not only in spatial overlap but also in polarization space, effectively doubling the combining capacity and achieving higher output power and power density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If multiple laser beams are combined through wavelength beam combining, then output power increases, but power density enhancement is insufficient

Engineering Contradiction:
Improveoutput powerVSAvoidpower density
Core Design Contradiction:
PowerVSIllumination intensity

Solution Approach 1:

The patent merges multiple laser beams into a single coaxial beam through a polarization beam combiner after separate diffraction grating processing. The first and second wavelength-combined beams, each containing multiple wavelengths, are combined into one output beam, concentrating both power and power density in a single spatial location for enhanced laser processing capability.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If polarization conversion elements are added to align polarization directions, then beam combining efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvebeam combining efficiencyVSAvoidnumber of optical elements
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent introduces polarization conversion elements as intermediary components between the polarization beam splitter and the diffraction gratings. These intermediaries convert the polarization states to ensure proper alignment for subsequent diffraction and combining processes, acting as mediators that enable efficient beam combination while maintaining a systematic and modular device architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively enhances the output power and power density of combined laser beams by optimizing polarization and diffraction processes, allowing for improved laser processing applications.

Implementation Method 1

a polarization beam splitter configured to separate the plurality of laser beams into a plurality of first polarized light beams linearly polarized in a first polarization direction and a plurality of second polarized light beams linearly polarized in a second polarization direction

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

at least one diffraction grating configured to diffract the plurality of first polarized light beams and generate a first wavelength-combined beam into which the plurality of first polarized light beams are coaxially combined

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS12562551B2Wavelength beam combining device, direct diode laser device, and laser processing machine
Publication Date: 2026.02.24 NICHIA CORP
  • US12562551B2 patent drawing
  • US12562551B2 patent drawing
  • US12562551B2 patent drawing

AI summary

A wavelength beam combining device includes: a polarization beam splitter configured to separate the plurality of laser beams into a plurality of first polarized light beams linearly polarized in a first polarization direction and a plurality of second polarized light beams linearly polarized in a second polarization direction that is orthogonal to the first polarization direction; a first polarization conversion element configured to convert the second polarized light beams into a plurality of third polarized light beams linearly polarized in the first polarization direction; a diffraction grating configured to diffract the plurality of first polarized light beams and generate a coaxially combined first wavelength-combined beam, and to diffract the plurality of third polarized light beams and generate a coaxially combined second wavelength-combined beam; and a polarization beam combiner configured to generate and emit a third wavelength-combined beam into which the first wavelength-combined beam and the second wavelength-combined beam have been coaxially combined.