Polarization-Based Distance Measuring Device for Narrow Features

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing distance measuring devices face limitations in miniaturization and accuracy when measuring narrow portions of objects, as they rely on mechanical mirror movements to change light direction, which restricts their ability to effectively measure shapes with narrow features.

Innovation Solution

A distance measuring device incorporating a light emitting unit, first and second polarization state control units, and an optical path switching element, such as a polarization beam splitter or birefringence plate, to control and switch the emission direction of measurement light, allowing for precise measurement in multiple directions without the need for mechanical mirror movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a mechanical mirror is used to change the direction of measurement light, then the light direction can be changed, but the housing portion cannot be miniaturized and measurement of narrow portions is limited

Engineering Contradiction:
Improvehousing portion sizeVSAvoidmeasurement capability for narrow portions
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent replaces the mechanical mirror system with an optical path switching element that uses polarization control to redirect light. Instead of physically moving a mirror, the system uses polarization-dependent optical elements to switch between different measurement directions, enabling miniaturization while maintaining the ability to measure narrow portions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the polarization state of light as a control parameter to switch measurement directions. By controlling the polarization state rather than mechanical position, the system achieves direction switching without mechanical movement, allowing for a compact housing that can still access narrow measurement areas.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If the housing portion is miniaturized, then the device becomes more compact, but the ability to measure narrow portions is restricted

Engineering Contradiction:
Improvehousing portion sizeVSAvoiddistance measurement accuracy
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The patent replaces mechanical direction-changing components with polarization-based optical switching, enabling miniaturization of the housing while preserving measurement precision through non-mechanical optical control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If mechanical components are used for direction control, then the structure is simple, but the device complexity increases due to movement mechanisms

Engineering Contradiction:
Improvestructural simplicityVSAvoidoperation simplicity
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent eliminates mechanical movement mechanisms by using polarization state control and optical path switching elements. This substitution removes complex mechanical components while maintaining operational simplicity through electrical or optical control of polarization states.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate distance measurement of narrow portions and shapes by controlling light polarization and direction, enhancing the device's ability to capture detailed three-dimensional information without the size constraints of mechanical systems.

Implementation Method 1

a first polarization state control unit that controls a polarization state of the measurement light output from the light emitting unit

Methodology Applied
Scientific EffectPolarization control: Polarisation

Implementation Method 2

a second polarization state control unit that controls the polarization state of the measurement light of which a polarization state is controlled by the first polarization state control unit

Methodology Applied
Scientific EffectPolarization control: Polarisation

Implementation Method 3

an optical path switching element that selects an emission direction of the measurement light of which a polarization state is controlled by the second polarization state control unit

Methodology Applied
Scientific EffectPolarization beam splitting: Polarisation

Implementation Method 4

the optical path switching element receives a reflected light obtained by reflecting the emitted measurement light by an object

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11644545B2Distance measuring device, distance measuring method, and three-dimensional shape measuring apparatus
Publication Date: 2023.05.09 HITACHI LTD
  • US11644545B2 patent drawing
  • US11644545B2 patent drawing
  • US11644545B2 patent drawing

AI summary

A distance measuring device includes a light emitting unit that outputs a measurement light, a first polarization state control unit that controls a polarization state of the measurement light output from the light emitting unit, a second polarization state control unit that controls the polarization state of the measurement light of which a polarization state is controlled by the first polarization state control unit, and an optical path switching element that selects an emission direction of the measurement light of which a polarization state is controlled by the second polarization state control unit, in which the second polarization state control unit controls the polarization state of the measurement light so that the measurement lights are emitted from the optical path switching element in a plurality of the emission directions, and the optical path switching element receives a reflected light obtained by reflecting the emitted measurement light by an object.