Polarization Separation Element for Projection Light Source

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Solution Overview

Problem

Conventional light source devices for projection display apparatuses suffer from low light utilization efficiency due to the dichroic mirror's partial reflection and transmission of polarized light, leading to wasted light and decreased brightness.

Innovation Solution

A light source device comprising a light source unit emitting linearly polarized light, a polarization separation element that transmits one polarization direction and reflects the other, a phosphor for wavelength conversion, and a phase conversion element to enhance light utilization by combining the converted light, improving the light source's efficiency and brightness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a dichroic mirror is used for polarization separation, then the light source can generate white illumination light, but the light utilization factor decreases due to partial reflection and transmission of polarized light

Engineering Contradiction:
Improvebrightness of illumination lightVSAvoidlight utilization factor
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The invention segments the blue laser beam into two separate optical paths based on polarization direction. The P-polarized light component is transmitted through the dichroic mirror to excite the phosphor, while the S-polarized light component is reflected to a phase conversion element that converts it to P-polarized light, which is then transmitted through the dichroic mirror. This segmentation allows both polarization components to be utilized effectively, resolving the contradiction between achieving white illumination and maintaining high light utilization efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the polarization state parameter of the S-polarized light component by using a phase conversion element (such as a quarter-wave plate or half-wave plate) to convert S-polarized light into P-polarized light. This parameter change enables the previously lost S-polarized light to be transmitted through the dichroic mirror and contribute to the illumination light, thereby improving the light utilization factor while maintaining the desired brightness.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the dichroic mirror spectral characteristic shifts due to incident angle changes, then light utilization factor may further decrease

Engineering Contradiction:
Improveaccommodation of different incident anglesVSAvoidlight utilization factor
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The invention segments the blue laser beam into two separate optical paths based on polarization direction. The P-polarized light component is transmitted through the dichroic mirror to excite the phosphor, while the S-polarized light component is reflected to a phase conversion element that converts it to P-polarized light, which is then transmitted through the dichroic mirror. This segmentation allows both polarization components to be utilized effectively, resolving the contradiction between achieving white illumination and maintaining high light utilization efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the polarization state parameter of the S-polarized light component by using a phase conversion element (such as a quarter-wave plate or half-wave plate) to convert S-polarized light into P-polarized light. This parameter change enables the previously lost S-polarized light to be transmitted through the dichroic mirror and contribute to the illumination light, thereby improving the light utilization factor while maintaining the desired brightness.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If a wavelength selective type polarization beam splitter and dichroic mirror are used in combination, then color synthesis can be achieved, but propagation loss increases due to more components

Engineering Contradiction:
Improvecolor synthesis capabilityVSAvoidpropagation loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The invention extracts and utilizes the S-polarized light component that would otherwise be lost in the conventional dichroic mirror configuration. By directing this component to a phase conversion element and converting it to P-polarized light, the system recovers what would have been wasted light, reducing propagation loss while maintaining the color synthesis capability through the phosphor conversion process.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves light utilization efficiency and outputs brighter illumination light by effectively utilizing both polarized components of the blue laser beam, enhancing the overall brightness of the projection display apparatus.

Implementation Method 1

The polarization separation element has a polarization transmission wavelength region including the first wavelength range, transmits the light in the first polarization direction and reflects the light in the second polarization direction in the polarization transmission wavelength region

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

The phosphor converts the received first light into third light in a wavelength range on a longer wavelength side than the polarization transmission wavelength region and emits the third light to the polarization separation element

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

The phase conversion element phase-converts the received second light into fourth light that is the light in the first polarization direction in the first wavelength range and emits the fourth light to the polarization separation element

Methodology Applied
Scientific EffectPhase conversion: Phase Modulation

Data Source

PatentUS20230418142A1Light source device and projection display apparatus
Publication Date: 2023.12.28 PANASONIC PROJECTOR & DISPLAY CORPORATION
  • US20230418142A1 patent drawing
  • US20230418142A1 patent drawing
  • US20230418142A1 patent drawing

AI summary

A light source device includes: a light source unit emitting first light in a first polarization direction and second light in a second polarization direction; a polarization separation element receiving the first light and the second light; a phosphor receiving the first light transmitted through the polarization separation element; and a phase conversion element receiving the second light reflected by the polarization separation element. The polarization separation element reflects visible light having a longer wavelength than a polarization transmission wavelength region. The phosphor converts the received first light into third light having a longer wavelength than the polarization transmission wavelength region. The phase conversion element phase-converts the received second light into fourth light in the first polarization direction. The polarization separation element combines illumination light with the third light reflected by the polarization separation element and the fourth light transmitted through the polarization separation element.