Polarized Hydroxyapatite Electrocatalyst for CO2 Reduction

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Solution Overview

Problem

The conversion of carbon dioxide into high-value chemicals such as methanol, formic acid, ethanol, and acetone is hindered by the inert and stable nature of CO2, requiring efficient electrocatalysts for the kinetically sluggish CO2 reduction process.

Innovation Solution

A process involving the contact of a gas mixture of CO2 and CH4 with permanently polarized hydroxyapatite as an electrocatalyst in the presence of water, facilitating the production of functionalized organic molecules with 1 to 3 carbon atoms under mild conditions, including hydrogenation and C-C bond construction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional electrocatalysts are used for CO2 reduction, then the conversion process can proceed, but the reaction rate remains kinetically sluggish and productivity is low

Engineering Contradiction:
ImproveCO2 conversion rateVSAvoidreaction kinetics efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the physical and chemical parameters of the electrocatalyst by applying permanent polarization treatment to hydroxyapatite, transforming it from a conventional non-polarized catalyst to a polarized catalyst with enhanced surface properties. This parameter change in the catalyst's electrostatic state directly improves the reaction kinetics and productivity of CO2 reduction without compromising reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite catalytic system by combining hydroxyapatite with permanent polarization treatment, resulting in a novel electrocatalyst with unique properties. The polarized hydroxyapatite exhibits enhanced catalytic activity for CO2 reduction, achieving both high productivity and reliable reaction kinetics that conventional single-material catalysts cannot provide

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If CO2 is converted into high-value chemicals, then environmental benefits are achieved, but the inert and stable nature of CO2 requires complex catalytic systems

Engineering Contradiction:
Improveenvironmental contaminationVSAvoidcatalyst complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts and utilizes the inherent polarizability of hydroxyapatite material and applies permanent polarization treatment to enhance its catalytic properties. By focusing on modifying a single, relatively simple material rather than creating complex multi-component catalytic systems, the patent achieves effective CO2 conversion while minimizing device complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent simplifies the catalytic system by changing the electrostatic parameters of a straightforward material (hydroxyapatite) through permanent polarization. This approach avoids the need for complex catalytic compositions while effectively addressing CO2's inert nature, thereby reducing device complexity while maintaining environmental benefits

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If selective production of specific organic molecules is achieved, then product purity is improved, but the complexity of controlling reaction selectivity increases

Engineering Contradiction:
Improveproduct selectivityVSAvoidreaction control complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent achieves selective production by changing the electrostatic parameters of the hydroxyapatite catalyst through permanent polarization. This parameter modification creates specific active sites and electronic structures that inherently favor the formation of desired organic molecules, achieving high product selectivity without requiring complex reaction control mechanisms

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The polarized hydroxyapatite catalyst exhibits self-selective properties where its permanent polarization state automatically directs the reaction toward specific products. The catalyst's inherent electronic structure, modified by polarization, naturally favors certain reaction pathways, eliminating the need for complex external control systems to achieve manufacturing precision

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process achieves selective synthesis of ethanol and other organic molecules with high yields, reducing environmental contamination and costs, and maximizes the conversion of CO2 into valuable chemicals like ethanol as a major reaction product.

Implementation Method 1

contacting a gas mixture comprising or consisting of carbon dioxide (CO2) and methane (CH4), in particular only comprising or consisting of carbon dioxide (CO2) and methane (CH4), in presence of water, in particular liquid water, (H2O) with a catalyst, in particular electrocatalyst, comprising or consisting of permanently polarized hydroxyapatite

Methodology Applied
Scientific EffectElectrocatalysis: Catalysis

Implementation Method 2

facilitating the production of functionalized organic molecules with 1 to 3 carbon atoms under mild conditions, including hydrogenation and C-C bond construction

Methodology Applied
Scientific EffectHydrogenation: Hydrogenation

Data Source

PatentEP3988523B1Process for producing functionalized organic molecules
Publication Date: 2023.01.18 B BRAUN SURGICAL SA
  • EP3988523B1 patent drawingFigure 1
  • EP3988523B1 patent drawingFigure 2(a)~2(b)
  • EP3988523B1 patent drawingFigure 3(a)~3(d)

AI summary

The invention relates to a process for producing functionalized organic molecules having 1 to 3 carbon atoms comprising the step of - contacting carbon dioxide as the only gas or a gas mixture comprising or consisting of carbon dioxide and methane in presence of water with a catalyst comprising or consisting of permanently polarized hydroxyapatite. Further, the invention relates to uses of the process.