Polarizer Non-Polarization Portion Shape Matching Degree

Solution Overview

Problem

Conventional polarizers for image display apparatuses, such as smartphones and notebooks, face challenges in achieving reduced shape unevenness in non-polarization portions, which can lead to alignment issues, especially for camera components.

Innovation Solution

A polarizer with a non-polarization portion having a shape matching degree of 0.05 or less, utilizing a dichromatic substance content of 1.0 wt % or less and an alkali metal and/or alkaline earth metal content of 3.6 wt % or less, specifically designed to match the camera portion of image display apparatuses, is developed. This polarizer includes a polarizing plate and an image display apparatus with a polarizing film laminate that reduces dichromatic substance content in exposed areas to form non-polarization portions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the non-polarization portion is formed by removing dichromatic substance, then the transparency is improved, but the shape unevenness increases

Engineering Contradiction:
Core Design Contradiction:
Illumination intensityVSShape

Solution Approach 1:

The patent controls the shape matching degree parameter at 0.05 or less by adjusting the dichromatic substance content to 1.0 wt% or less and alkali metal/alkaline earth metal content to 3.6 wt% or less. This parameter control approach resolves the contradiction by finding the optimal balance point where transparency is sufficient while shape unevenness is minimized for camera alignment.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If the dichromatic substance content is reduced to improve transparency, then the photographing performance is improved, but the polarization performance may be compromised

Engineering Contradiction:
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent applies local quality by creating a non-polarization portion with specific compositional characteristics (dichromatic substance content ≤1.0 wt%, alkali metal/alkaline earth metal content ≤3.6 wt%) in the camera area, while maintaining different composition in other areas. This allows the camera portion to have high transparency for good photographing performance while the rest of the polarizer maintains its polarization function.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves alignment processability and prevents issues like cracking, delamination, and reduced transmittance, ensuring excellent photographing performance and stability of the camera portion by maintaining desired transparency and dimensional stability.

Implementation Method 1

the non-polarization portion has a dichromatic substance content of 1.0 wt % or less

Methodology Applied
Scientific EffectDichroism: Pleochroism

Data Source

PatentUS11467328B2Polarizer having non-polarizing part
Publication Date: 2022.10.11
  • US11467328B2 patent drawing
  • US11467328B2 patent drawing
  • US11467328B2 patent drawing

AI summary

Provided is a polarizer having a non-polarization portion with reduced shape unevenness. The polarizer of the present invention is a polarizer having a non-polarization portion, in which the non-polarization portion has a shape matching degree of 0.05 or less. In such polarizer, the number of portions where the shape of the non-polarization portion is distorted is small. Accordingly, when the non-polarization portion of the polarizer is used as, for example, a portion corresponding to a camera portion of an image display apparatus, alignment processability is improved and hence the alignment of the camera can be satisfactorily performed.