Polarizing Beamsplitter Assembly for Multi-Waveband Imaging

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Solution Overview

Problem

Current polarized imaging systems face challenges in adding additional spectral bands without degrading polarimetry performance, leading to increased production time and costs due to the need for multiple dichroic cubes or reduced spatial resolution with patterned filters.

Innovation Solution

The use of a polarizing beamsplitter assembly with identical PBS cubes, each with a specific optical coating orientation, allows for the separation and imaging of multiple wavebands using a single production run, reducing costs and maintaining polarimetry performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple dichroic cubes are used to enable detection of different wavebands, then the imaging system can detect multiple spectral bands, but production time and costs increase due to multiple production runs

Engineering Contradiction:
Improvespectral band detection capabilityVSAvoidproduction efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent applies universality by designing a single dichroic cube with multiple dichroic coatings that can reflect multiple different wavebands (e.g., 355nm, 532nm, 1064nm) simultaneously. This allows one cube to perform the function of multiple separate cubes, enabling the imaging system to detect multiple spectral bands without requiring multiple production runs, thus resolving the contradiction between versatility and productivity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges multiple dichroic filtering functions into a single dichroic cube by integrating multiple dichroic coatings on different surfaces of the same cube. This consolidation reduces the number of separate components needed, streamlines production to a single manufacturing run, and maintains the capability to detect multiple wavebands, thereby solving the contradiction between functional versatility and production efficiency

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If multiple dichroic cubes are used to detect different wavebands, then spectral band detection is enabled, but manufacturing costs increase due to multiple production runs

Engineering Contradiction:
Improvespectral band detection capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent creates a universal dichroic cube that can handle multiple wavebands through multiple dichroic coatings, allowing a single production run to produce cubes capable of detecting multiple spectral bands. This eliminates the need for separate production runs for each waveband, reducing manufacturing costs while maintaining full spectral detection capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple dichroic filtering functions into one integrated cube structure with multiple coatings. This merging reduces the total number of components that need to be manufactured and assembled, simplifies the production process to a single manufacturing run, and lowers overall manufacturing costs while preserving the ability to detect multiple wavebands

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If patterned filter arrays are used to add spectral bands, then additional wavebands can be detected, but spatial resolution is reduced

Engineering Contradiction:
Improvespectral band detection capabilityVSAvoidspatial resolution
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent segments the spectral filtering function from the spatial imaging function by using separate dichroic cubes for wavelength selection and a dedicated image sensor for high-resolution spatial detection. This segmentation allows full spatial resolution to be maintained in the image sensor while spectral filtering is performed optically by the dichroic cube, resolving the contradiction between spectral versatility and spatial precision

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If multiple optical receivers with spectral bandpass filters are used, then different wavebands can be detected, but costs increase due to multiple lenses and receivers

Engineering Contradiction:
Improvespectral band detection capabilityVSAvoidnumber of optical components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent makes the single optical receiver universal by using a dichroic cube to direct multiple different wavebands to the same sensor. The dichroic cube acts as a multi-functional component that can route different spectral bands, allowing one optical receiver to perform the work of multiple receivers, thus reducing device complexity while maintaining spectral versatility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges multiple optical reception paths into a single path by using the dichroic cube to reflect different wavebands toward one image sensor. This consolidation reduces the number of optical components needed, simplifies the overall system architecture, and lowers costs while preserving the capability to detect multiple wavebands

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the imaging system to capture multiple wavebands with improved sensitivity and reduced costs by using identical PBS cubes, allowing for efficient detection of signals across different spectral bands without degrading polarimetry performance.

Implementation Method 1

PBS cubes are used to split a laser beam into two orthogonally polarized components; P polarization is transmitted straight through while S polarization is reflected at 90°

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

S polarization is reflected at 90°

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

P polarization is transmitted straight through

Methodology Applied
Scientific EffectTransmission:

Implementation Method 4

all external surfaces are antireflection coated for the wavelength specified. The antireflection coating may be R≤0.25% per surface

Methodology Applied
Scientific EffectAntireflection: Anti-Reflective Coating

Data Source

PatentUS11754849B2Optical assembly for capitalizing unpolarized light and method thereof
Publication Date: 2023.09.12 BAE SYSTEMS INFORMATION ANDELECTRONIC SYSTEMS INTEGRATION INC
  • US11754849B2 patent drawing
  • US11754849B2 patent drawing
  • US11754849B2 patent drawing

AI summary

An optical assembly includes a plurality of polarizing beamsplitters (PBS) including a first PBS and a second PBS. Each PBS includes a similar splitting optical coating. The splitting optical coating on the second PBS is oriented as rotated 90° relative to the splitting optical coating on the first PBS. There may be a third PBS offset to another side of the first PBS. The splitting optical coating on the third PBS, which is similar to the splitting optical coating on the first PBS and the second PBS, is oriented as rotated 90° relative to the splitting optical coating on the first PBS. The splitting optical coatings on the second PBS and the third PBS may be oriented in the same direction. A beamsplitting assembly may be formed from the optical assembly by coupling image sensors to major surfaces of the second PBS and the third PBS.