Polarizing Filter for Laser Doppler Velocimetry Shiny Surfaces

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Solution Overview

Problem

Laser Doppler Velocimetry devices face challenges in accurately measuring moving parts with smooth and shiny surfaces due to increased reflected light, which overwhelms the sensor, leading to signal saturation and mode hopping, causing measurement failures.

Innovation Solution

Incorporating a polarizing filter between the sensor and the interference region to block reflected polarized light, while allowing scattered light to pass through, and using circular polarizers to prevent reflected light from entering the laser diode, thereby enhancing scattered light detection and preventing feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the surface is smooth and shiny, then the reflected light increases, but the scattered light detection capability decreases

Engineering Contradiction:
Improvereflected light intensityVSAvoidscattered light detection
Core Design Contradiction:
Illumination intensityVSMeasurement precision

Solution Approach 1:

A polarizing filter is introduced as an intermediary component between the sensor and the interference region. This filter selectively transmits scattered light while blocking reflected light based on their different polarization states, enabling the sensor to detect scattered light even when reflected light intensity is high

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the APD gain is increased to detect scattered light, then the scattered light detection improves, but the reflected light causes sensor saturation

Engineering Contradiction:
Improvescattered light detectionVSAvoidsensor saturation
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The polarizing filter acts as a selective intermediary that allows scattered light to pass through to the sensor while blocking reflected light. This enables the sensor to operate at optimal gain levels without saturation from reflected light, while still detecting scattered light effectively

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If reflected light feeds back into the laser diode, then the system complexity increases due to mode hopping, but the measurement reliability decreases

Engineering Contradiction:
Improvelaser diode stabilityVSAvoidmeasurement reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The polarizing filter serves as an intermediary that blocks reflected light from feeding back into the laser diode, preventing mode hopping and maintaining laser wavelength stability, thereby ensuring measurement reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables accurate measurement of moving materials on shiny surfaces by reducing sensor saturation and preventing mode hopping, allowing for reliable speed and distance calculations.

Implementation Method 1

a polarizing filter operably disposed between the sensor and or emitting means and the interference region

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

As the surface gets shinier the ratio of reflected light to scattered light increases

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

The particles must be big enough to scatter sufficient light for signal detection

Methodology Applied
Scientific EffectScattering: Scattering

Implementation Method 4

Where the beams cross (intersection) an interference pattern is created. At the beams intersection (the focal point of a laser beam), they interfere and generate a set of straight fringes

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 5

By analyzing the Doppler-equivalent frequency of the laser light scattered (intensity modulations within the crossed-beam probe volume) by the particles within the movement, the local velocity of the material can be determined

Methodology Applied
Scientific EffectDoppler effect: Doppler Effect

Data Source

PatentUS8169599B2Device and method for measuring parts
Publication Date: 2012.05.01 NORDSON CORP
  • US8169599B2 patent drawing
  • US8169599B2 patent drawing
  • US8169599B2 patent drawing

AI summary

A device and method for measuring moving material includes a processor and operating software associated therewith; a light source for emitting at least two polarized light beams in a manner wherein the beams cross thereby creating an interference region and generate a set of fringes; a sensor aligned relative to the interference region wherein the fringes have a predetermined orientation to the directional movement of the material and wherein the sensor is operably equipped to receive scattered light emanating from the interference region and provide a time varying signal to the processor such that the processor can manipulate and convert the signal to speed and distance and a polarizing filter operably associating a polarizing filter with one of the sensor and the emitting means in a manner to substantially preclude reflected polarized light from the interference region back to one of the sensor and the emitting source.