Polarizing Plate Attachment Alignment Accuracy

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Solution Overview

Problem

The existing methods for attaching polarizing plates to liquid crystal display panels do not effectively improve the contrast ratio, as they do not accurately align the liquid crystal alignment axes with the polarizing plate transmission axes, leading to suboptimal display quality.

Innovation Solution

A method involving the inspection of the liquid crystal display panel's alignment axis using an optical axis inspector, followed by controlled rotation to align the panel such that the liquid crystal alignment axis is perpendicular or parallel to the polarizing plate's transmission axis, ensuring precise attachment of the polarizing plate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional attachment methods are used, then the manufacturing process is simple, but the alignment accuracy between liquid crystal alignment axes and polarizing plate transmission axes is poor, resulting in low contrast ratio

Engineering Contradiction:
Improvealignment accuracyVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by measuring and determining the alignment axis of the liquid crystal display panel before attaching the polarizing plate. The alignment axis measurement unit measures the alignment axis, and based on this measurement result, the attachment position is determined and the polarizing plate is attached at the determined position. This preliminary measurement and determination step ensures accurate alignment between the liquid crystal alignment axes and polarizing plate transmission axes, achieving high contrast ratio while maintaining a relatively simple manufacturing process.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If alignment inspection and rotation control are added, then the contrast ratio is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvealignment precisionVSAvoidattachment device complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into an integrated attachment device. The device combines the alignment axis measurement unit, the attachment position determination unit, and the polarizing plate attachment unit into a single integrated system. This merging of functions allows the device to perform alignment inspection and rotation control without requiring separate complex equipment, thereby improving alignment precision while keeping the overall device complexity manageable.

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If precise alignment is achieved through measurement and rotation, then display quality is improved, but the manufacturing time increases

Engineering Contradiction:
Improvealignment accuracyVSAvoidmanufacturing cycle time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent replaces complex mechanical alignment systems with an optical measurement and computational determination system. The alignment axis measurement unit uses optical methods to measure the alignment axis, and the attachment position determination unit calculates the optimal attachment position based on measurement results. This substitution of mechanical systems with optical and computational methods achieves precise alignment while reducing manufacturing cycle time, as optical measurement and computational calculation are faster than traditional mechanical alignment procedures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the contrast ratio of the liquid crystal display by ensuring optimal alignment between the liquid crystal alignment axes and the polarizing plate transmission axes, thereby improving display quality and reducing manufacturing defects.

Implementation Method 1

inspecting an alignment axis of the liquid crystal display panel using an optical axis inspector

Methodology Applied
Scientific EffectOptical axis measurement: Polarisation

Data Source

PatentUS20150126092A1Method of attaching polarizing plate
Publication Date: 2015.05.07 SAMSUNG DISPLAY CO LTD
  • US20150126092A1 patent drawing
  • US20150126092A1 patent drawing
  • US20150126092A1 patent drawing

AI summary

An method of attaching a polarizing plate to a liquid crystal display panel includes inspecting an alignment axis of the liquid crystal display panel using an optical axis inspector; controlling a position of the liquid crystal display panel with respect to a reference alignment axis, according to a result of the inspecting the alignment axis of the liquid crystal display panel; providing the polarizing plate to the liquid crystal display panel at the controlled position thereof; and attaching the polarizing plate to the liquid crystal panel at the controlled position thereof.