Polarizing Plate Retardation Layer Design for Low Reflectivity

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Solution Overview

Problem

Existing polarizing plates for organic light emitting diode displays face challenges in achieving low reflectivity at both front and lateral sides, while maintaining an ellipticity of about 65% or more at an incidence angle of 60°, and reducing the thickness of the retardation layer.

Innovation Solution

A polarizing plate is designed with a polarizer and sequentially stacked first and second retardation layers on its lower surface, where the first retardation layer has an in-plane retardation of about 180 nm to 220 nm, and the second retardation layer has an in-plane retardation of about 80 nm to 100 nm, both at a wavelength of 550 nm.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a 1/4 retardation layer alone or a laminate of 1/2 and 1/4 retardation layers is used, then the polarizing plate structure is simple, but the ellipticity at 60° incidence angle is insufficient (less than 65%)

Engineering Contradiction:
Improveretardation layer structureVSAvoidellipticity at 60° incidence angle
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The retardation layer is divided into multiple sub-layers with different retardation values (1/16, 1/8, 1/4 wavelength layers) and specific thickness ratios. This segmentation allows each layer to contribute differently to the overall optical performance, achieving the required 65% ellipticity at 60° incidence while maintaining a manageable structural complexity.

Inventive Principle:
Principle #1Segmentation

2Length of stationary object

If the thickness of the polarizing plate is reduced, then the overall device size decreases, but the reflectivity control and optical performance deteriorate

Engineering Contradiction:
Improvepolarizing plate thicknessVSAvoidreflectivity at front and lateral sides
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent optimizes the thickness parameters of each retardation layer (1/16, 1/8, 1/4 wavelength layers) and their relative ratios to achieve low reflectivity at both front and lateral sides. By precisely controlling the thickness parameters within specific ranges, the patent reduces overall plate thickness while maintaining effective reflectivity control through the cumulative optical effect of the multi-layer structure.

Inventive Principle:
Principle #35Parameter changes

3Length of stationary object

If the retardation layer thickness is reduced, then the polarizing plate becomes thinner, but the ability to achieve required ellipticity and control reflectivity is compromised

Engineering Contradiction:
Improveretardation layer thicknessVSAvoidellipticity and reflectivity control
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

Instead of using a single thick retardation layer, the patent segments it into multiple thinner layers (1/16, 1/8, 1/4 wavelength layers) with optimized thickness ratios. This segmentation enables better control over optical properties while reducing overall thickness, as each layer contributes specifically to the cumulative ellipticity and reflectivity control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a composite structure of multiple retardation layers with different optical characteristics (different wavelength relationships and retardation values). This composite approach allows the thinner overall structure to achieve the required optical performance through the synergistic effect of layers with complementary properties.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polarizing plate achieves low reflectivity at both front and lateral sides and maintains an ellipticity of about 65% or more at an incidence angle of 60°, while allowing for a reduction in thickness, thereby enhancing the screen quality of optical display apparatuses.

Implementation Method 1

the first retardation layer has an in-plane retardation of about 180 nm to about 220 nm... the second retardation layer has an in-plane retardation of about 80 nm to about 100 nm

Methodology Applied
Scientific EffectBirefringence: Birefringence

Data Source

PatentUS12253705B2Polarizing plate and optical display apparatus comprising the same
Publication Date: 2025.03.18 HOARDSUN HENGXIN(WUXI) MATERIALS CO LTD
  • US12253705B2 patent drawing
  • US12253705B2 patent drawing
  • US12253705B2 patent drawing

AI summary

A polarizing plate and an optical display apparatus including the same are provided. A polarizing plate includes a polarizer; and a first retardation layer and a second retardation layer sequentially stacked on a lower surface of the polarizer, and the first retardation layer has an in-plane retardation of about 180 nm to about 220 nm at a wavelength of about 550 nm; and the second retardation layer has an in-plane retardation of about 80 nm to about 100 nm at a wavelength of about 550 nm.