Polarizing Semiconductor Wafer with Linear Electromagnetic Element

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Solution Overview

Problem

Current methods for polarizing magnetic semiconductor devices on a wafer are inefficient due to long scanning paths and high power requirements, leading to reduced throughput and increased production costs.

Innovation Solution

An apparatus and method involving a configuration of electromagnetic elements with a linear shape and a gap to generate a strong magnetic field, where the wafer is displaced along specific paths to enhance magnetic flux coverage, reducing scanning intervals and power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional polarizing methods are used, then magnetic semiconductor devices can be polarized, but the scanning path length is long and power consumption is high

Engineering Contradiction:
Improvepolarizing throughputVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent divides the polarizing process into multiple scanning paths (first scanning path, second scanning path, third scanning path) with different directions and intervals. By segmenting the wafer into different regions and applying targeted scanning, the total scanning distance is reduced compared to conventional single-path methods, thereby lowering power consumption while maintaining polarizing throughput.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs dynamic adjustment of scanning parameters including variable scanning speeds, adjustable scanning intervals, and adaptable path selection based on wafer characteristics. The system dynamically optimizes the polarizing process by adjusting these parameters in real-time, reducing unnecessary scanning movements and power consumption while maintaining high productivity.

Inventive Principle:
Principle #15Dynamics

2Productivity

If conventional polarizing methods are used, then magnetic semiconductor devices can be polarized, but the scanning path length is long

Engineering Contradiction:
Improvepolarizing throughputVSAvoidscanning path length
Core Design Contradiction:
ProductivityVSLength of moving object

Solution Approach 1:

The patent divides the polarizing process into multiple scanning paths (first scanning path, second scanning path, third scanning path) with different directions and intervals. By segmenting the wafer into different regions and applying targeted scanning, the total scanning distance is reduced compared to conventional single-path methods, thereby lowering power consumption while maintaining polarizing throughput.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces multi-dimensional scanning by implementing scanning paths in different directions (first direction, second direction perpendicular to first, third direction parallel to first). This dimensional approach allows the system to cover the entire wafer surface more efficiently by utilizing spatial relationships, reducing the total scanning path length compared to conventional single-direction scanning.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If electromagnetic elements are configured to generate strong magnetic field, then polarizing efficiency is improved, but power requirements increase

Engineering Contradiction:
Improvemagnetic field strengthVSAvoidpower requirements
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The patent configures electromagnetic elements to generate concentrated magnetic fields at specific locations where they are most needed (at the wafer surface during scanning). By localizing the strong magnetic field generation to only the necessary regions and times, the system achieves reliable polarizing效果 without requiring high power consumption across the entire system continuously.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs periodic activation of electromagnetic elements synchronized with the scanning process. The electromagnetic elements are activated in periodic cycles corresponding to the scanning paths, generating strong magnetic fields only when and where needed during the polarizing process. This periodic action maintains reliable polarizing效果 while significantly reducing overall power requirements compared to continuous high-power operation.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the efficiency and throughput of polarizing magnetic semiconductor devices by reducing the scanning path length and power requirements, while maintaining adequate magnetic field strength, thus lowering production costs.

Implementation Method 1

an electromagnetic element overlapping with the supporter, the electromagnetic element comprising a primary dimension and a secondary dimension from a top view perspective

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10868241B2Apparatus for polarizing a semiconductor wafer and method for fabricating a magnetic semiconductor device
Publication Date: 2020.12.15 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10868241B2 patent drawing
  • US10868241B2 patent drawing
  • US10868241B2 patent drawing

AI summary

The present disclosure provides a method for fabricating a magnetic semiconductor device, including receiving a semiconductor wafer, disposing the semiconductor wafer under a first electromagnetic element, wherein the first electromagnetic element comprises a primary dimension and a secondary dimension from a top view perspective, the primary dimension being greater than the secondary dimension, and displacing the semiconductor wafer along a predetermined path along the secondary dimension of the first electromagnetic element.