Circuit Breaker Pole Module With Vertical Creepage Ribs
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Solution Overview
Problem
Existing pole modules in circuit breakers face challenges in achieving sufficient creepage distance while maintaining manufacturing ease, particularly due to the use of horizontal protrusions which complicate demolding and increase manufacturing complexity.
Innovation Solution
The introduction of vertical creepage ribs on the inner surface of the housing, arranged concentrically with a step-like formation, facilitates easier demolding and enhances creepage distance, thereby improving dielectric strength and withstanding voltage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If horizontal protrusions are provided on the wall to increase creepage distance, then dielectric strength is improved, but manufacturing complexity increases due to difficult demolding
Solution Approach 1:
Instead of providing horizontal protrusions on the wall surface to increase creepage distance, the invention inverts the approach by providing vertical creepage ribs that extend from the top end to the bottom end of the housing. This inversion transforms the creepage path from a horizontal surface modification to a vertical structural element, achieving the required creepage distance without complicating the molding process, as the ribs can be directly formed as integral parts of the housing during injection molding.
2Reliability
If height of the insulating structure is increased to increase creepage distance, then dielectric strength is improved, but dimensional constraints are violated
Solution Approach 1:
Instead of increasing the height of the housing to achieve sufficient creepage distance, the invention utilizes the radial dimension by providing creepage ribs that extend vertically along the inner surface of the housing wall. This dimensional shift allows the creepage path to be extended in the radial direction rather than increasing the overall height, thereby maintaining compliance with dimensional constraints while achieving the required dielectric strength.
3Ease of manufacture
If vertical creepage ribs are provided on the inner surface of the housing, then manufacturing ease is improved by simplifying demolding, but additional structural complexity is introduced
Solution Approach 1:
The vertical creepage ribs serve multiple functions simultaneously: they provide the required creepage distance for dielectric strength, acts as draft features to facilitate demolding of the injection molded housing, and can serve as mounting features for internal components. By integrating these multiple functions into a single structural element, the invention reduces overall device complexity rather than increasing it, as the ribs are formed as integral parts of the housing during the molding process.
Data Source
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AI summary
A pole module for a circuit breaker arrangement is disclosed. The pole module (1A) comprises a housing (2A) having a top end and a bottom end (5A), two or more contact arms (6A,8A), and an interrupter (10A) comprising a stationary member (11A) and a movable member (13A). The pole module (1A) is characterized by one or more vertical creepage ribs (14A) provided on an inner surface of the housing (2A).