Polishing Composition for Low-PID Selective Polysilicon CMP

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Solution Overview

Problem

Conventional polishing compositions result in an increase in Polish Induced Defects (PIDs) during the polishing process, despite controlling selectivity, which is crucial for effective stopper film functionality.

Innovation Solution

A polishing composition comprising colloidal silica, an alkali metal salt, and a polymer compound with an amide bond, formulated at a pH of 9.0 to 11.5, is used to polish a second layer and expose a first layer with specific bond types, where the colloidal silica has a controlled number of silanol groups (6/nm² to 22/nm²) and abrasive grains are optimized for mechanical polishing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional polishing compositions are used to control selectivity, then the stopper film functionality is maintained, but the number of Polish Induced Defects (PIDs) increases

Engineering Contradiction:
Improvestopper film functionalityVSAvoidnumber of PIDs
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention changes the chemical composition parameters of the polishing slurry by incorporating specific organic compounds (tetraalkylammonium salts, carboxylic acids, or their combinations) alongside conventional inorganic additives. This parameter modification enables simultaneous achievement of high selectivity (maintaining stopper film functionality) and reduced PID formation, resolving the technical contradiction between reliability and harmful effects.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite polishing compositions that combine multiple types of additives (inorganic bases like KOH/NaOH, organic compounds like tetraalkylammonium salts or carboxylic acids, and colloidal silica) to achieve synergistic effects. This composite approach allows the slurry to simultaneously provide the chemical etching needed for selectivity and the surface protection needed to reduce PIDs, resolving the contradiction between maintaining stopper film functionality and reducing defects.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If polishing composition is optimized for high selectivity, then stopper layer functionality is achieved, but surface defects increase

Engineering Contradiction:
ImproveselectivityVSAvoidsurface defects
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The invention modifies the chemical parameters of the polishing slurry by introducing organic compounds (tetraalkylammonium salts with specific alkyl groups, or carboxylic acids with specific carbon chain lengths) in controlled concentrations. These parameter changes enable the slurry to achieve high selectivity for polysilicon removal while simultaneously reducing surface defect formation through the protective effect of the organic additives.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The organic compounds in the polishing slurry act as intermediary substances that mediate between the aggressive inorganic base (which provides selectivity through chemical etching) and the polysilicon surface (which needs protection from excessive etching that causes defects). The organic compounds facilitate controlled material removal while protecting the surface, thereby achieving both high selectivity and reduced surface defects.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If conventional polishing slurry composition is used, then polishing rate is maintained, but PID suppression is insufficient

Engineering Contradiction:
Improvepolishing rateVSAvoidPID count
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The invention employs composite polishing slurry formulations that combine conventional inorganic components (KOH, NaOH, colloidal silica) with organic additives (tetraalkylammonium salts or carboxylic acids). This composite composition maintains the high polishing rate provided by the inorganic base while the organic components suppress PID formation, thereby resolving the contradiction between productivity and harmful effects.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The organic compounds in the polishing slurry provide local protective quality at the polishing interface, creating a protective layer or modifying the local chemical environment where polysilicon removal occurs. This local quality enhancement allows the bulk polishing process to maintain high removal rates while the localized organic modification suppresses PID formation at the critical interface region.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively suppresses the number of PIDs while maintaining selectivity, ensuring a polished surface with reduced remaining metal and minimized recesses, particularly for polysilicon with pattern-like wiring.

Implementation Method 1

a polishing composition comprising colloidal silica, an alkali metal salt, and a polymer compound having an amide bond... wherein the number of silanol groups in the colloidal silica is 6/nm2 or more and 22/nm2 or less

Methodology Applied
Scientific EffectAbrasion: Abrasion

Implementation Method 2

the polishing composition having a pH of 9.0 to 11.5... the first layer is selected from the group consisting of a layer having an oxygen-silicon bond and a layer having a nitrogen-silicon bond

Methodology Applied
Scientific EffectChemical etching: Chemical Bonding

Data Source

PatentUS20250354044A1Polishing composition
Publication Date: 2025.11.20 FUJIMI INCORPORATED
  • US20250354044A1 patent drawing
  • US20250354044A1 patent drawing
  • US20250354044A1 patent drawing

AI summary

An object of the present invention is to provide a new polishing composition that can suppress the number of PIDs after polishing while controlling a selectivity. Provided is a polishing composition comprising colloidal silica, an alkali metal salt, and a polymer compound having an amide bond, the polishing composition having a pH of 9.0 to 11.5, (i) wherein the polishing composition is used in a step of polishing a second layer to expose a first layer in an object to be polished including the first layer provided with a recess portion and the second layer formed to fill the inside of the recess portion, and wherein the first layer is selected from the group consisting of a layer having an oxygen-silicon bond and a layer having a nitrogen-silicon bond, and the second layer has a silicon-silicon bond; and/or (ii) wherein the number of silanol groups in the colloidal silica is 6/nm2 or more and 22/nm2 or less.