Polishing Composition for Low-PID Selective Polysilicon CMP
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Solution Overview
Problem
Conventional polishing compositions result in an increase in Polish Induced Defects (PIDs) during the polishing process, despite controlling selectivity, which is crucial for effective stopper film functionality.
Innovation Solution
A polishing composition comprising colloidal silica, an alkali metal salt, and a polymer compound with an amide bond, formulated at a pH of 9.0 to 11.5, is used to polish a second layer and expose a first layer with specific bond types, where the colloidal silica has a controlled number of silanol groups (6/nm² to 22/nm²) and abrasive grains are optimized for mechanical polishing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional polishing compositions are used to control selectivity, then the stopper film functionality is maintained, but the number of Polish Induced Defects (PIDs) increases
Solution Approach 1:
The invention changes the chemical composition parameters of the polishing slurry by incorporating specific organic compounds (tetraalkylammonium salts, carboxylic acids, or their combinations) alongside conventional inorganic additives. This parameter modification enables simultaneous achievement of high selectivity (maintaining stopper film functionality) and reduced PID formation, resolving the technical contradiction between reliability and harmful effects.
Solution Approach 2:
The invention uses composite polishing compositions that combine multiple types of additives (inorganic bases like KOH/NaOH, organic compounds like tetraalkylammonium salts or carboxylic acids, and colloidal silica) to achieve synergistic effects. This composite approach allows the slurry to simultaneously provide the chemical etching needed for selectivity and the surface protection needed to reduce PIDs, resolving the contradiction between maintaining stopper film functionality and reducing defects.
2Manufacturing precision
If polishing composition is optimized for high selectivity, then stopper layer functionality is achieved, but surface defects increase
Solution Approach 1:
The invention modifies the chemical parameters of the polishing slurry by introducing organic compounds (tetraalkylammonium salts with specific alkyl groups, or carboxylic acids with specific carbon chain lengths) in controlled concentrations. These parameter changes enable the slurry to achieve high selectivity for polysilicon removal while simultaneously reducing surface defect formation through the protective effect of the organic additives.
Solution Approach 2:
The organic compounds in the polishing slurry act as intermediary substances that mediate between the aggressive inorganic base (which provides selectivity through chemical etching) and the polysilicon surface (which needs protection from excessive etching that causes defects). The organic compounds facilitate controlled material removal while protecting the surface, thereby achieving both high selectivity and reduced surface defects.
3Productivity
If conventional polishing slurry composition is used, then polishing rate is maintained, but PID suppression is insufficient
Solution Approach 1:
The invention employs composite polishing slurry formulations that combine conventional inorganic components (KOH, NaOH, colloidal silica) with organic additives (tetraalkylammonium salts or carboxylic acids). This composite composition maintains the high polishing rate provided by the inorganic base while the organic components suppress PID formation, thereby resolving the contradiction between productivity and harmful effects.
Solution Approach 2:
The organic compounds in the polishing slurry provide local protective quality at the polishing interface, creating a protective layer or modifying the local chemical environment where polysilicon removal occurs. This local quality enhancement allows the bulk polishing process to maintain high removal rates while the localized organic modification suppresses PID formation at the critical interface region.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The composition effectively suppresses the number of PIDs while maintaining selectivity, ensuring a polished surface with reduced remaining metal and minimized recesses, particularly for polysilicon with pattern-like wiring.
Implementation Method 1
a polishing composition comprising colloidal silica, an alkali metal salt, and a polymer compound having an amide bond... wherein the number of silanol groups in the colloidal silica is 6/nm2 or more and 22/nm2 or less
Implementation Method 2
the polishing composition having a pH of 9.0 to 11.5... the first layer is selected from the group consisting of a layer having an oxygen-silicon bond and a layer having a nitrogen-silicon bond
Data Source
AI summary
An object of the present invention is to provide a new polishing composition that can suppress the number of PIDs after polishing while controlling a selectivity. Provided is a polishing composition comprising colloidal silica, an alkali metal salt, and a polymer compound having an amide bond, the polishing composition having a pH of 9.0 to 11.5, (i) wherein the polishing composition is used in a step of polishing a second layer to expose a first layer in an object to be polished including the first layer provided with a recess portion and the second layer formed to fill the inside of the recess portion, and wherein the first layer is selected from the group consisting of a layer having an oxygen-silicon bond and a layer having a nitrogen-silicon bond, and the second layer has a silicon-silicon bond; and/or (ii) wherein the number of silanol groups in the colloidal silica is 6/nm2 or more and 22/nm2 or less.


