Polishing Pad Metal-Containing Layer Heat Dissipation

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Solution Overview

Problem

Conventional polishing pads experience poor heat dissipation during the polishing process, leading to increased temperatures that affect the stability and efficiency of the polishing process.

Innovation Solution

A polishing pad with a metal-containing layer disposed on the backside surface, which fills into cavities and has a contact area larger than the orthogonal projection area of the polishing layer, enhancing heat conduction to the external environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a conventional polishing pad is used, then the polishing process can be performed, but the heat dissipation efficiency is poor causing temperature to rise excessively

Engineering Contradiction:
Improvepolishing pad temperatureVSAvoidheat dissipation efficiency
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The polishing pad combines a polishing layer with a metal-containing layer to create a composite structure. The metal-containing layer (with materials like aluminum, copper, or nickel) provides superior thermal conductivity compared to conventional single-material pads, enabling efficient heat dissipation while maintaining polishing functionality.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention introduces cavities on the backside surface of the polishing layer, creating a three-dimensional heat dissipation pathway. The metal-containing layer fills these cavities and extends beyond the orthogonal projection area, establishing additional heat conduction routes that increase the effective heat dissipation surface area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If the polishing pad structure is modified to improve heat dissipation, then temperature control improves, but the device structure becomes more complex

Engineering Contradiction:
Improvepolishing pad temperatureVSAvoidpolishing pad structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The polishing pad is segmented into distinct functional layers: a polishing layer for material removal and a metal-containing layer for heat dissipation. The backside surface is further segmented with cavities that are selectively filled with metal material, creating zones of enhanced thermal conductivity where needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Rather than making the entire polishing pad uniformly complex, the metal-containing layer is strategically placed in cavities and extended regions where heat dissipation is most needed. This localized enhancement provides improved thermal management without unnecessarily complicating the entire pad structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the temperature rise of the polishing pad, maintaining process stability and preventing defects caused by high temperatures.

Implementation Method 1

heat generated by the friction during the polishing process can be efficiently conducted to the external environment through the metal-containing layer

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

the polishing pad generates heat due to friction

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11541505B2Polishing pad, manufacturing method of polishing pad and polishing method
Publication Date: 2023.01.03 IV TECH CO LTD
  • US11541505B2 patent drawing
  • US11541505B2 patent drawing

AI summary

A polishing pad is provided. The polishing pad comprises a polishing layer and a metal-containing layer. The polishing layer has a polishing surface and a backside surface opposite to each other, wherein the backside surface has a plurality of cavities. The metal-containing layer is disposed on the backside surface of the polishing layer and fills into the cavities, wherein a first contact area is between the metal-containing layer and the backside surface of the polishing layer, and the first contact area is larger than the orthogonal projection area of the polishing layer.