Poloxamer Hydrogel Spinal Disc Prosthesis

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Solution Overview

Problem

Existing spinal disc prostheses face challenges such as uncontrolled expansion causing additional stress on the annulus, difficulty in accurate positioning, and the need for precise pre-surgical measurements and curing agents, which can lead to decomposition and mobility issues.

Innovation Solution

The development of biocompatible HA-gelatin-containing poloxamer hydrogels that transition from a liquid to a gel at body temperature, allowing for minimally invasive implantation without the need for curing agents, and can be adjusted in volume and stiffness to mimic natural spinal disc properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a dehydrated hydrogel prosthesis is inserted and allowed to expand in situ, then the prosthesis can fill the intradiscal space, but the uncontrolled expansion creates lateral forces that stress the annulus and impede healing

Engineering Contradiction:
Improveprosthesis volumeVSAvoidlateral force on annulus
Core Design Contradiction:
Volume of moving objectVSForce

Solution Approach 1:

The patent changes the physical state parameter of the hydrogel from dehydrated (solid) to hydrated (gel) through controlled water absorption. By regulating the hydration process and using pre-swollen hydrogel beads rather than completely dehydrated ones, the expansion is controlled to minimize lateral forces on the annulus while still achieving adequate volume to fill the intradiscal space.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If a dehydrated implant is used, then the implant can be inserted through a small incision, but it is difficult to accurately position the implant within the nucleus cavity

Engineering Contradiction:
Improveimplantation easeVSAvoidimplant positioning accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent uses pre-swollen hydrogel beads that have already been hydrated to a controlled extent before implantation. This preliminary hydration action allows the surgeon to insert the implant through a small incision while maintaining sufficient pliability for positioning, and the pre-determined swelling characteristics help predict the final volume and position within the nucleus cavity.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If a flow-able curable material is used, then the implant shape can be manipulated in situ, but curing agents are required that may decompose and become mobile

Engineering Contradiction:
Improveshape manipulation capabilityVSAvoidimplant stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent extracts and eliminates the curing agents from the system by using pre-formed hydrogel beads that have already undergone the gelation process. This removes the source of decomposition and mobility problems associated with residual curing agents, while the beads maintain their flow-able characteristics during insertion and can be manipulated in situ before settling into position.

Inventive Principle:
Principle #2Taking out (Extraction)

4Manufacturing precision

If precise pre-surgical measurements are required, then the prosthesis can be customized, but the surgical process becomes more complex and time-consuming

Engineering Contradiction:
Improveprosthesis customizationVSAvoidsurgical process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent uses standardized pre-swollen hydrogel beads with uniform size and swelling characteristics. This homogeneity allows for predictable performance and simplifies the surgical process, as surgeons do not need to perform complex custom measurements or preparations. The standardized beads can be selected based on general anatomical categories rather than precise individual measurements.

Inventive Principle:
Principle #33Homogeneity

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hydrogels provide a biocompatible, reversible, and adjustable spinal disc prosthesis that reduces stress on the annulus, facilitates precise implantation, and eliminates the need for curing agents, promoting healing and long-term stability.

Implementation Method 1

The biocompatible compositions that consist of, or that include, HA-gelatin-containing poloxamer hydrogels are liquid at low temperatures (e.g. between about 4° C. and about room temperature) and transition to a gel/solid phase at higher temperatures, including body temperature.

Methodology Applied
Scientific EffectThermoreversible gelation: Phase Change

Data Source

PatentUS10279079B2Compositions and methods for spinal disc repair and other surgical and non-surgical indications
Publication Date: 2019.05.07 THE RES FOUNDATION FOR THE STATE UNIV OF NEW YORK
  • US10279079B2 patent drawing
  • US10279079B2 patent drawing
  • US10279079B2 patent drawing

AI summary

The present invention features, inter alia, biocompatible compositions that include a poloxamer and one or more additives such as hyaluronic acid, gelatin, fibronectin, or a peptide fragment of fibronectin. The compositions are useful in tissue repair or remodeling, including repair of an injured spinal disc, in drug delivery, in cell culture, and in inhibiting the formation of adhesions.