Polycrystalline Silicon TFT Driving Elements for Organic EL Displays

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Solution Overview

Problem

Existing organic electroluminescent (EL) devices face limitations in production yield, resolution, aperture ratio, and brightness due to the use of amorphous silicon thin film transistors, which are prone to deterioration from high current density and have low yield, and top emission types suffer from reduced transmittance and optical efficiency.

Innovation Solution

The use of negative-type polycrystalline silicon thin film transistors as driving elements in a dual plate type organic electroluminescent device, connected in parallel to distribute stress and improve stability, combined with a dual substrate structure to enhance production yield and aperture ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If amorphous silicon thin film transistors are used as driving elements, then the device structure is simpler and fabrication is easier, but the production yield is low and the transistors deteriorate from high current density

Engineering Contradiction:
Improvefabrication easeVSAvoidproduction yield
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the material parameter from amorphous silicon to polycrystalline silicon for the driving element transistors. This material parameter change improves production yield and current density handling while maintaining the thin film transistor structure for ease of fabrication.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent segments the transistor array into multiple independent pixel regions with separate driving elements. This segmentation allows parallel processing during fabrication, improving production yield while each individual transistor maintains manageable current density.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If amorphous silicon thin film transistors are used as driving elements, then the device structure is simpler, but the resolution and aperture ratio are limited

Engineering Contradiction:
Improvestructure simplicityVSAvoidresolution
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent changes the active layer material from amorphous silicon to polycrystalline silicon, enabling higher resolution displays with improved aperture ratios while maintaining the overall TFT device structure.

Inventive Principle:
Principle #35Parameter changes

3Area of moving object

If top emission type structure is used, then the aperture ratio can be increased, but the transmittance and optical efficiency are reduced

Engineering Contradiction:
Improveaperture ratioVSAvoidoptical efficiency
Core Design Contradiction:
Area of moving objectVSIllumination intensity

Solution Approach 1:

The patent changes the emission direction parameter from bottom emission to top emission, achieving higher aperture ratios. The use of polycrystalline silicon TFTs with improved characteristics compensates for the optical efficiency trade-off.

Inventive Principle:
Principle #35Parameter changes

4Device complexity

If a single substrate structure is used, then the device is simpler, but the production yield is limited

Engineering Contradiction:
Improvestructure simplicityVSAvoidproduction yield
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent segments the device into multiple independent pixel regions on a single substrate, each with its own driving element. This segmentation enables parallel fabrication processing, significantly improving production yield while maintaining single substrate simplicity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8097882B2Organic EL display and method of fabricating comprising plural TFTs and with connection electrode wrapped on organic pattern
Publication Date: 2012.01.17 LG DISPLAY CO LTD
  • US8097882B2 patent drawing
  • US8097882B2 patent drawing
  • US8097882B2 patent drawing

AI summary

An organic electroluminescent device includes first and second substrates facing and spaced apart from each other; a gate line on the first substrate; a data line intersecting the gate line to define a pixel region; a switching element connected to the gate line and the data line; an organic electroluminescent diode on the second substrate; and a driving element connected to the switching element and the organic electroluminescent diode, the driving element including a plurality of driving negative-type polycrystalline silicon thin film transistors connected to the organic electroluminescent diode in parallel.