Polyacrylate Cellulose Ether Synergy for Low-Temp Soil Release

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Solution Overview

Problem

Current laundry detergents are ineffective in removing oily soil and grease at low temperatures, which is a challenge for energy-efficient washing conditions, and existing soil-release agents are either not suitable for consumer use or incompatible with typical laundry detergent formulations.

Innovation Solution

A synergistic mixture of a polyacrylate polymer and a water-soluble modified cellulose ether, specifically hydroxypropylmethyl cellulose, is used in a laundry detergent formulation to enhance soil release from fabrics at low temperatures, with a molar ratio between 1:10 and 10:1 and a polyacrylate polymer comprising 90-100% units derived from acrylic acid and up to 10% units from C3-C8 monoethylenically unsaturated carboxylic acids, effective in temperatures between 15°C and 50°C.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If very hot wash conditions (60-90°C) are used to remove oily soil, then soil removal effectiveness is improved, but energy consumption increases

Engineering Contradiction:
Improvesoil removal effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The invention changes the chemical parameters of the washing system by introducing a synergistic mixture of polycarboxylate polymer and modified cellulose ether that enables effective soil removal at lower temperatures (15-50°C), thereby reducing energy consumption while maintaining cleaning effectiveness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite formulation combining polycarboxylate polymer and modified cellulose ether in specific ratios to achieve enhanced soil release properties at low temperatures, allowing energy-efficient washing without sacrificing cleaning performance

Inventive Principle:
Principle #40Composite materials

2Reliability

If polycarboxylate polymer is used in acidic solution (pH < 3) to achieve soil release, then non-permanent soil-release characteristics are improved, but compatibility with laundry detergent formulations deteriorates

Engineering Contradiction:
Improvesoil-release characteristicsVSAvoidcompatibility with detergent formulations
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention changes the pH parameter from acidic (pH < 3) to alkaline (pH > 8.5) conditions, making the polycarboxylate polymer compatible with standard laundry detergent formulations while maintaining effective soil-release characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The modified cellulose ether acts as an intermediary that bridges the polycarboxylate polymer and the detergent formulation, enabling the polymer to function effectively in alkaline conditions without requiring mineral acids

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If low temperature wash conditions (1-50°C) are used to save energy, then energy consumption is reduced, but oily soil removal effectiveness deteriorates

Engineering Contradiction:
Improveenergy consumptionVSAvoidoily soil removal effectiveness
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The synergistic mixture of polycarboxylate polymer and modified cellulose ether creates a composite cleaning system that overcomes the limitations of low-temperature washing by providing enhanced oil and grease removal through the combined action of both components

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the chemical environment by introducing specific polymers and cellulose derivatives that modify the interfacial properties between soil and fabric, enabling effective oily soil removal at low temperatures without requiring high thermal energy

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mixture effectively promotes soil release from both natural and synthetic fabrics, demonstrating significant synergy in removing various types of stains, including oil and grease, at low temperatures, as evidenced by high Delta E values indicating substantial color difference and stain removal.

Implementation Method 1

a synergistic mixture of a polyacrylate polymer and a modified cellulose ether in domestic laundry conditions

Methodology Applied
Scientific EffectSynergistic interaction:

Implementation Method 2

Method of promoting soil release from fabrics

Methodology Applied
Scientific EffectSoil release:

Implementation Method 3

oily soil would have been removed using very hot (typically 60oC-90oC) wash conditions

Methodology Applied
Scientific EffectEmulsification: Emulsion

Implementation Method 4

laundry formulations containing a variety of additives including, but not limited to, dispersants

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Data Source

PatentEP2689001B1Method of promoting soil release from fabrics
Publication Date: 2017.09.27 DOW GLOBAL TECHNOLOGIES LLC
  • EP2689001B1 patent drawing

AI summary

A synergistic mixture for promoting soil release from fabric, under laundry washing conditions, which comprises a polyacrylate polymer and at least one water soluble modified cellulose ether. The polyacrylate polymer comprises: (i) 90 - 100 weight % of polymerized units derived from acrylic acid and (ii) up to 10 weight % of polymerized units derived from one or more C3-C8 monoethylenically unsaturated carboxylic acids, based on the total weight of said polyacrylate polymer. A laundry formulation is also provided which contains the synergistic mixture in an amount of up to 2 weight %, based on the total weight of the laundry formulation. Also provided are methods of promoting soil release from soiled fabric which involve contacting the soiled fabric with an aqueous solution comprising the above-described inventive synergistic mixture or with the above-described laundry formulation.