Water Soluble Polyacrylate Silver Salt Synthesis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current antimicrobial agents, particularly silver salts, face issues with residual toxicity, short-term efficacy, and low water solubility, limiting their effectiveness and environmental impact, while there is a need for water-soluble antimicrobial polymers that combine the benefits of silver ions with polymer properties.

Innovation Solution

A water-soluble antimicrobial polyacrylate silver salt is synthesized by metal ion exchange, adjusting the molar ratio of silver carboxylic to sodium carboxylic groups to ensure high water solubility, using ultrafiltration to remove impurities and achieve a high silver content, and employing silver nitrate or acetate for their high solubility and cost-effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If silver salts are used as antimicrobial agents, then antimicrobial efficacy is improved, but water solubility deteriorates

Engineering Contradiction:
Improveantimicrobial efficacyVSAvoidwater solubility
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent creates a composite structure by combining silver ions with polyacrylate polymer chains to form polyacrylate silver salt. This composite material integrates the antimicrobial properties of silver with the water solubility of the polymer, resolving the contradiction between antimicrobial efficacy and water solubility. The polymer chain acts as a carrier that maintains silver's biological activity while providing hydrophilicity.

Inventive Principle:
Principle #40Composite materials

2Reliability

If small molecule silver salts are used, then antimicrobial effect is achieved, but residual toxicity to environment increases

Engineering Contradiction:
Improveantimicrobial effectVSAvoidresidual toxicity
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the molecular size parameter from small molecule to polymer chain scale. By incorporating silver ions into a large polymer structure, the material's physical and chemical parameters change, including reduced ability to accumulate in biological systems and altered toxicity profile. The polymer backbone modifies the bioavailability and persistence of silver in the environment.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If small molecule antimicrobial agents are used, then antimicrobial action is achieved, but duration of action is short

Engineering Contradiction:
Improveantimicrobial actionVSAvoidduration of antimicrobial effect
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The polymer structure provides continuous antimicrobial action through multiple silver ions attached to each polymer chain. As the polymer releases silver ions gradually, the antimicrobial effect continues over an extended period. The multi-site attachment of silver ions to the polymer backbone ensures sustained availability of antimicrobial agents, creating continuous protection rather than transient action.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting polyacrylate silver salt exhibits excellent antimicrobial performance, maintaining solubility and efficacy, reducing environmental impact and extending the antimicrobial effect, as demonstrated by its ability to prevent mold growth on toast in a humid environment.

Implementation Method 1

A water-soluble antimicrobial polyacrylate silver salt is synthesized by metal ion exchange

Methodology Applied
Scientific EffectMetal ion exchange: Ion Exchange

Implementation Method 2

using ultrafiltration to remove impurities and achieve a high silver content

Methodology Applied
Scientific EffectUltrafiltration: Semipermeable Membrane

Data Source

PatentEP3085234B1Water soluble antimicrobial polyacrylate silver salt
Publication Date: 2018.06.06 WANG SHYH YEU

AI summary

This invention is about a water soluble antimicrobial polyacrylate silver salt. The molecular chain of the polyacrylate silver salt comprises sodium carboxylic group(-COONa) and silver carboxylic group(-COOAg). It is synthesized by dissolving an polyacrylate polymer comprising sodium carboxylic group (-COONa) in water and then exchanging the sodium carboxylic group of the polyacrylate polymer to silver carboxylic group(-COOAg) using silver salt in aqueous solution. Ultrafiltration membrane is used to remove the sodium salt generated from the metal ion exchanging procedure. An aqueous solution of water soluble antimicrobial polyacrylate silver salt with very few impurity is obtained. The water soluble antimicrobial polyacrylate silver salt is then obtain- ned from the aqueous solution. The molar ratio of -COOAg to -COONa of thus obtained water soluble antimicrobial polyacrylate silver salt can be as high as 66/34.