Crosslinked Poly(meth)acrylate Adhesive for Wet Surface Bonding

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Solution Overview

Problem

Methacrylate pressure-sensitive adhesives are generally unsuitable for use on wet or moist surfaces due to their hydrophobic nature, lacking the necessary wet-stick properties for effective adhesion.

Innovation Solution

Crosslinking a pre-adhesive composition of poly(meth)acrylate macromolecules with a number-average molecular weight between 25,000 and 200,000 to create a pressure-sensitive adhesive with enhanced wet-stick properties, characterized by a storage modulus of up to 10,000 Pa and a glass transition temperature below -20°C, allowing for effective adhesion to wet surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If (meth)acrylate pressure-sensitive adhesives are used, then optical clarity and oxidative resistance are achieved, but adhesion to wet or moist surfaces deteriorates due to hydrophobic nature

Engineering Contradiction:
Improveadhesion to wet surfacesVSAvoidhydrophobicity
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the molecular weight parameter of poly(meth)acrylate macromolecules to a specific range (25,000-200,000) and controls glass transition temperature (below -20°C) and storage modulus (up to 10,000 Pa) to achieve wet-stick properties while maintaining optical clarity and oxidative resistance of (meth)acrylate adhesives

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite adhesive system combining poly(meth)acrylate macromolecules with specific molecular weight characteristics and crosslinking agents, forming a network structure that provides both wet-stick adhesion and the inherent benefits of (meth)acrylate polymers

Inventive Principle:
Principle #40Composite materials

2Reliability

If crosslinking is applied to enhance wet-stick properties, then adhesion to wet surfaces improves, but adhesive composition complexity increases

Engineering Contradiction:
Improvewet-stick adhesionVSAvoidadhesive composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes the molecular weight parameter (25,000-200,000) and glass transition temperature (below -20°C) of poly(meth)acrylate macromolecules to achieve wet-stick properties through controlled polymer chain flexibility and intermolecular interactions, rather than complex crosslinking mechanisms

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting adhesive exhibits a Peak Pull Force of at least 2000 g in the Wet-Stick Test, demonstrating excellent wet-stick properties without the need for polar components, and provides gentle release from skin while minimizing gas leakage in negative pressure wound therapy applications.

Implementation Method 1

pressure-sensitive adhesives obtained from crosslinking a pre-adhesive composition comprising poly(meth)acrylate macromolecules that comprise a number-average molecular weight of from about 25000 to about 200000

Methodology Applied
Scientific EffectVan der Waals force: Van der Waals Force

Implementation Method 2

many such (meth)acrylate polymers are hydrophobic in nature and, without modification, have been generally considered to be unsuitable as 'wet-stick' adhesives

Methodology Applied
Scientific EffectHydrophobic interaction: Hydrophobe

Implementation Method 3

the pre-adhesive composition exhibits a Tg of less than about minus 20° C. and exhibits a storage modulus of from about 4 Pa to about 10000 Pa at 25° C.

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Data Source

PatentUS11660371B2Negative pressure wound therapy dressings comprising (meth)acrylate pressure-sensitive adhesive with enhanced adhesion to wet surfaces
Publication Date: 2023.05.30 SOLVENTUM INTELLECTUAL PROPERTIES CO
  • US11660371B2 patent drawing
  • US11660371B2 patent drawing
  • US11660371B2 patent drawing

AI summary

Negative pressure wound dressings comprising pressure-sensitive adhesives with enhanced adhesion to wet surfaces, obtained from crosslinking a pre-adhesive composition comprising poly(meth)acrylate macromolecules that comprise a number-average molecular weight of from about 25000 to about 200000, and methods of using such dressings.