Polyacrylic Acid Binder Crosslinking Control for Negative Electrode

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Solution Overview

Problem

Existing binders for negative electrodes in power storage devices, such as polyacrylic acid derivatives, often suffer from deteriorated cycle characteristics due to excessive crosslinking, leading to reduced flexibility and impaired lithium occlusion/release performance.

Innovation Solution

A polymer compound formed by condensing polyacrylic acid with a polyfunctional amine and an aromatic monoamine, which creates a chain structure with free carboxyl groups and crosslinked structures, preventing excessive acid anhydride formation and maintaining flexibility, even at low molecular weights.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If polyacrylic acid derivatives are used as binders for negative electrodes, then binding capability is improved, but cycle characteristics deteriorate due to excessive crosslinking

Engineering Contradiction:
Improvebinding capabilityVSAvoidcycle characteristics
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent introduces a specific molecular weight parameter (number average molecular weight of 5,000 to 50,000) for the polyacrylic acid component to control the degree of crosslinking. By precisely controlling the molecular weight parameter, the binder achieves optimal binding capability while preventing excessive crosslinking that would harm cycle characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite binder system by combining polyacrylic acid with specific additives (polyethyleneimine and/or carboxymethyl cellulose) in controlled ratios. This composite approach allows the polyacrylic acid to provide binding capability while the other components modulate the crosslinking behavior to maintain good cycle characteristics

Inventive Principle:
Principle #40Composite materials

2Strength

If crosslinked structures are formed in the binder, then binding strength is improved, but flexibility is reduced

Engineering Contradiction:
Improvebinding strengthVSAvoidflexibility
Core Design Contradiction:
StrengthVSShape

Solution Approach 1:

The patent controls the molecular weight parameter (number average molecular weight of 5,000 to 50,000) to regulate the density and distribution of crosslinked structures. This parameter control ensures sufficient binding strength while maintaining adequate flexibility by preventing overly dense crosslinking

Inventive Principle:
Principle #35Parameter changes

3Strength

If excessive crosslinking occurs, then binding strength increases, but lithium occlusion/release performance is impaired

Engineering Contradiction:
Improvebinding strengthVSAvoidlithium occlusion/release performance
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The patent precisely controls the number average molecular weight parameter (5,000 to 50,000) to optimize the balance between binding strength and lithium ion transport. This parameter optimization ensures that crosslinking provides sufficient binding while leaving adequate pathways for lithium occlusion and release

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies partial crosslinking rather than complete crosslinking by controlling the molecular weight and additive ratios. This partial action approach provides sufficient binding strength while maintaining open structures that allow lithium ion diffusion, preventing the excessive crosslinking that would block lithium pathways

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer compound enhances the cycle characteristics and productivity of negative electrodes by maintaining flexibility and facilitating lithium occlusion/release, while suppressing excessive crosslinking and densification.

Implementation Method 1

A polymer compound formed by condensing polyacrylic acid with a polyfunctional amine and an aromatic monoamine

Methodology Applied
Scientific EffectCondensation reaction:

Implementation Method 2

formed by condensing a polyacrylic acid, a polyfunctional amine represented by the following general formula (1), and an aromatic monoamine

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Data Source

PatentUS10351672B2Polymer compound formed by condensing polyacrylic acid, polyamine and aromatic monoamine, intermediate composition, negative electrode, electrical storage device, slurry for negative electrode, method for producing polymer compound, and method for producing negative electrode
Publication Date: 2019.07.16 TOYOTA INDUSTRIES CORP
  • US10351672B2 patent drawing
  • US10351672B2 patent drawing
  • US10351672B2 patent drawing

AI summary

A polymer compound is formed by condensing a polyacrylic acid, a polyfunctional amine represented by the following general formula (1), and an aromatic monoamine. A chain structure constituted by the polyacrylic acid has free carboxyl groups and carboxyl groups to which the aromatic monoamines are bonded.Y is a straight-chain alkyl group having 1 to 4 carbon atoms, a phenylene group, or an oxygen atom. R1 and R2 are each independently one or more hydrogen atoms, a methyl group, an ethyl group, a trifluoromethyl group, or a methoxy group.