Polyacrylonitrile Separator with Acidic Surface for Lithium Ion Conductivity

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Solution Overview

Problem

Existing energy storage devices with separators made of polymers containing tetrafluoroethylene segments face limitations in improving charge and discharge performance.

Innovation Solution

An energy storage device is developed using a fibrous membrane composed of polyacrylonitrile as a separator, with its surface modified by acidic functional groups or salts, and an electrolyte that can conduct lithium ions, either in liquid, gel, or solid form, to enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If polymers containing tetrafluoroethylene segments are used as a separator, then the separator provides basic separation function, but the charge and discharge performance of the energy storage device is limited

Engineering Contradiction:
Improvecharge and discharge performanceVSAvoidperformance improvement potential
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies parameter changes by modifying the chemical composition of the separator through copolymerization of acrylonitrile with specific comonomers (acrylic acid, methacrylic acid, itaconic acid, or their salts) in controlled ratios. This changes the functional parameters of the separator to achieve both high ion permeability and electrochemical stability, resolving the contradiction between basic separation function and performance improvement potential

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by creating a copolymer structure that combines acrylonitrile with acid-containing comonomers. This composite approach integrates the benefits of both polymer components: acrylonitrile provides electrochemical stability while the acid-containing comonomer enhances ion permeability and surface properties, thereby improving charge and discharge performance

Inventive Principle:
Principle #40Composite materials

2Reliability

If the separator material is modified to improve charge and discharge performance, then the battery performance improves, but the manufacturing complexity increases

Engineering Contradiction:
Improvebattery performanceVSAvoidseparator manufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by incorporating the desired functional groups (acidic groups from comonomers) directly into the polymer chain during the separator manufacturing process itself, rather than requiring subsequent surface modification or treatment steps. This preliminary incorporation of functional properties simplifies the overall manufacturing process while achieving improved battery performance

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified separator improves battery performance and cycle life, demonstrating superior ionic conductivity and capacitance maintenance rates compared to traditional separators.

Implementation Method 1

a surface of the fibrous membrane is modified by an acidic functional group or a salt thereof

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 2

the separator is a fibrous membrane composed of polyacrylonitrile, and a surface of the fibrous membrane is modified by an acidic functional group or a salt thereof

Methodology Applied
Scientific EffectElectrostatic interaction: Electrostatics

Implementation Method 3

an electrolyte, which is disposed between the anode and the cathode, and cladded on the separator; wherein, the separator is a fibrous membrane composed of polyacrylonitrile

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS20230261318A1Energy storage device
Publication Date: 2023.08.17 POLYBATT MATERIALS CO LTD
  • US20230261318A1 patent drawing
  • US20230261318A1 patent drawing
  • US20230261318A1 patent drawing

AI summary

The disclosure provides an energy storage device, comprising: an anode; a cathode; a separator, which is located between the anode and the cathode; an electrolyte, which is disposed between the anode and the cathode, and cladded on the separator; wherein, the separator is a fibrous membrane composed of polyacrylonitrile, and a surface of the fibrous membrane is modified by an acidic functional group or a salt thereof. The energy storage device of the disclosure can be applied to the technical field of lithium batteries.