Poly(alkylene oxide) Ligands for Quantum Dot Dispersion in Photoresists

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Quantum dots are poorly miscible with hydrophilic photoresists and UV-curable resins due to their hydrophobic long alkyl ligands, leading to inefficient dispersion and loss of photoluminescence when processed in air, which hinders the production of high-performance quantum dot films for color conversion layers.

Innovation Solution

The use of poly(alkylene oxide) ligands with specific functional groups bound to the surface of nanostructures, such as quantum dots, to enhance their dispersion in hydrophilic photoresists and UV-curable formulations, allowing for improved optical properties and stability in film formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If quantum dots with hydrophobic long alkyl ligands are used, then they are soluble in apolar organic solvents, but they are immiscible with hydrophilic photoresists and UV-curable formulations

Engineering Contradiction:
Improvesolubility in apolar organic solventsVSAvoidmiscibility with hydrophilic photoresists
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent changes the chemical parameters of the ligands by replacing hydrophobic long alkyl ligands with hydrophilic short alkyl ligands terminated by functional groups such as carboxylic acid, amine, or hydroxyl. This parameter change enables quantum dots to be miscible with hydrophilic photoresists and UV-curable formulations while maintaining colloidal stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite ligand structures combining short alkyl chains with polar functional groups. These composite ligands provide both the solubility characteristics needed for hydrophilic formulations and the colloidal stability required for maintaining quantum dot dispersion, effectively bridging the incompatibility between hydrophobic quantum dots and hydrophilic photoresists

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If quantum dots are processed in air conditions, then they can be deposited and patterned with photoresists, but they lose photoluminescence

Engineering Contradiction:
Improveprocessing in airVSAvoidphotoluminescence retention
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the surface chemistry parameters of quantum dots by introducing hydrophilic functional groups that form protective shells around the nanocrystals. This parameter change allows quantum dots to withstand air exposure, developer solutions, and UV curing conditions without losing photoluminescence, enabling standard photolithography processing

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies hydrophilic ligand shells as a protective cushion before quantum dots are exposed to harsh processing conditions. This beforehand protection layer prevents direct contact between the sensitive nanocrystal core and harmful environmental factors such as oxygen, moisture, and developer chemicals, thereby preserving photoluminescence during air-based processing

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Productivity

If high quantum dots loading is used to make efficient color filter, then blue light blocking is improved, but dispersion in photoresists becomes more difficult

Engineering Contradiction:
Improvecolor filter efficiencyVSAvoiddispersion stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent changes the surface polarity parameters of quantum dots by equipping them with hydrophilic functional groups. This parameter change enables high concentration quantum dot dispersions to remain stable in hydrophilic photoresists, allowing efficient color filters with high quantum dot loading to be manufactured without aggregation or precipitation issues

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The poly(alkylene oxide) ligands facilitate stable and efficient dispersion of quantum dots in photoresists and UV-curable formulations, maintaining photoluminescence and enabling the production of high-quality quantum dot films with enhanced optical properties.

Implementation Method 1

poly(alkylene oxide) ligands with specific functional groups bound to the surface of nanostructures

Methodology Applied
Scientific EffectCoordination bonding: Chemical Bonding

Implementation Method 2

functional group terminated poly(alkylene oxide)... FG is —OH, —SH, —NH2, —C(═O)OH

Methodology Applied
Scientific EffectHydrogen bonding: Chemical Bonding

Implementation Method 3

enhance their dispersion in hydrophilic photoresists and UV-curable formulations

Methodology Applied
Scientific EffectDipole-dipole interaction: Van der Waals Force

Implementation Method 4

monomeric or oligomeric acrylates or epoxies that can be polymerized upon exposure to UV radiation

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 5

quantum dots are known to lose photoluminescence when processed in air... maintains photoluminescence

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS11041071B2Peg-based ligands with enhanced dispersibility and improved performance
Publication Date: 2021.06.22 SHOEI CHEM IND CO LTD
  • US11041071B2 patent drawing
  • US11041071B2 patent drawing
  • US11041071B2 patent drawing

AI summary

The present disclosure provides nanostructure compositions and methods of producing nanostructure compositions. The nanostructure compositions comprise at least one population of nanostructures, at least one poly(alkylene oxide) ligand bound to the surface of the nanostructures, and optionally at least one organic resin. The present disclosure also provides nanostructure films comprising a nanostructure layer and methods of making nanostructure films.