Polyamic Acid-Coated Li-S Battery Separator for Polysulfide Blocking

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Solution Overview

Problem

Lithium-sulfur batteries suffer from life degradation due to the migration of lithium polysulfide from the positive electrode to the negative electrode, leading to irreversible capacity loss and reduced battery life.

Innovation Solution

A separator for lithium-sulfur batteries is developed with a coating layer comprising a polyamic acid compound having a carboxylic acid group and an amide group, which is applied to a porous polymer substrate, preventing the migration of lithium polysulfide and enhancing battery life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional porous polymer separator is used in lithium-sulfur batteries, then ion conductivity and electrochemical performance are maintained, but lithium polysulfide migrates from the positive electrode to the negative electrode causing capacity loss and reduced battery life

Engineering Contradiction:
Improvebattery lifeVSAvoidlithium polysulfide migration
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

A coating layer comprising a polyamic acid compound is applied to the porous polymer separator to act as an intermediary substance. This coating layer specifically prevents lithium polysulfide migration while maintaining ion conductivity, thereby resolving the contradiction between reliability improvement and substance loss prevention

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The separator is constructed as a composite material combining a porous polymer substrate with a polyamic acid coating layer. This composite structure leverages the porosity of the polymer substrate for ion transport while the polyamic acid layer provides selective barrier properties to prevent polysulfide migration

Inventive Principle:
Principle #40Composite materials

2Reliability

If the separator structure is modified to prevent polysulfide migration, then battery life is improved, but ion conductivity may be reduced

Engineering Contradiction:
Improvebattery lifeVSAvoidion conductivity
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The separator design implements local quality by applying the polyamic acid coating layer specifically on the porous polymer substrate. The coating layer provides polysulfide blocking properties in specific regions while the underlying porous structure maintains ion conductivity pathways, achieving both improved reliability and preserved energy efficiency

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The separator effectively prevents lithium polysulfide migration, maintaining charge/discharge capacity and improving battery life by reducing sulfur particle accumulation on the negative electrode.

Implementation Method 1

a coating layer on at least one surface of the porous polymer substrate, the coating layer comprising a polyamic acid compound having a carboxylic acid group and an amide group

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

preventing the migration of lithium polysulfide and enhancing battery life

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Data Source

PatentUS20260058307A1Separator for lithium-sulfur battery, lithium-sulfur battery comprising the separator, and method of manufacturing the separator
Publication Date: 2026.02.26 LG ENERGY SOLUTION LTD
  • US20260058307A1 patent drawing
  • US20260058307A1 patent drawing
  • US20260058307A1 patent drawing

AI summary

A separator for a lithium-sulfur battery, a lithium-sulfur battery comprising the separator, and a method of manufacturing the separator are provided. The separator comprises a porous polymer substrate and a coating layer on at least one surface of the porous polymer substrate, the coating layer comprising a polyamic acid compound having a carboxylic acid group and an amide group, wherein a mole ratio of the carboxylic acid group to the amide group is 1:0.5 to 1:5.