Polyamide-imide Copolymer Film for Flexible Display Substrates

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Solution Overview

Problem

Existing polyimide films used in flexible displays have a high yellow index and double refraction, which reduces light transmission and contrast, failing to meet market requirements for flexible displays.

Innovation Solution

A polyamide-imide copolymer film is developed by copolymerizing aromatic dianhydride and aromatic dicarbonyl compounds, including fluorinated and non-fluorinated aromatic dicarbonyl compounds, to achieve low yellow degree index and dual refractive index, maintaining transparency and mechanical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If polyimide film is used as substrate material, then thermal stability and low CTE are improved, but yellow color and low light transmission are worsened

Engineering Contradiction:
Improvethermal stabilityVSAvoidlight transmission
Core Design Contradiction:
Stability of the object's compositionVSIllumination intensity

Solution Approach 1:

The patent uses a composite polymer structure combining polyamide and polyimide chains through copolymerization. This composite molecular structure allows the material to inherit the thermal stability of polyimide while the polyamide segments provide colorless transparency, resolving the contradiction between thermal stability and light transmission.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical composition parameters by controlling the molar ratio of dianhydride to dicarbonyl compound (1:1 to 4:1) and using specific aromatic diamines. This parameter optimization reduces the yellow index while maintaining thermal stability, achieving both low yellow degree and good light transmission.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If transparent polyimide is used to reduce yellow color, then light transmission is improved, but double refraction increases

Engineering Contradiction:
Improvelight transmissionVSAvoiddouble refraction
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The patent introduces local structural diversity into the polymer chain by using a mix of fluorinated and non-fluorinated aromatic dicarbonyl compounds. This local variation in molecular structure disrupts crystallinity and reduces double refraction while maintaining overall transparency, solving the contradiction between light transmission and double refraction.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent optimizes the molar ratio of fluorinated to non-fluorinated aromatic dicarbonyl compounds to control the balance between transparency and double refraction. By adjusting this composition parameter, the patent achieves low double refraction while maintaining high light transmission.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If aromatic ring density is increased to improve thermal stability, then thermal stability is improved, but yellow color worsens

Engineering Contradiction:
Improvethermal stabilityVSAvoidyellow color
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent creates a composite molecular structure where polyamide segments (from aromatic diamine and dianhydride) provide thermal stability through aromatic ring density, while polyimide segments (from dicarbonyl compound) provide colorless transparency. This composite structure resolves the contradiction between thermal stability and yellow color.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent uses aromatic diamine compounds as intermediary building blocks that bridge the polyamide and polyimide structures. These diamine compounds facilitate the formation of a hybrid structure that maintains thermal stability while reducing yellow coloration through the transparent polyimide portions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polyamide-imide copolymer film achieves high light transparency, low yellow index, and reduced double refraction, enhancing display quality and longevity.

Implementation Method 1

the existing transparent polyimide generally has a larger double refraction, and the larger double refraction will delay the light, thereby reducing the black and white contrast of the display

Methodology Applied
Scientific EffectDouble refraction: Birefringence

Implementation Method 2

the yellow index of the polyimide film is still relatively high, which is not enough to meet the performance required by flexible displays in the market

Methodology Applied
Scientific EffectYellow index: Absorption (EM radiation)

Data Source

PatentUS20240101822A1Polyamide-imide copolymer film, preparation method thereof and flexible display
Publication Date: 2024.03.28 ZHEJIANG OCAS NEW MATERIALS CO LTD

AI summary

This application proposes a polyamide-imide copolymer film and a flexible display. The polyamide-imide copolymer film is obtained by copolymerizing aromatic dianhydride and aromatic dicarbonyl compound with aromatic diamine. Wherein, the aromatic dicarbonyl compounds include fluorinated aromatic dicarbonyl compound and non-fluorinated aromatic dicarbonyl compound. The polyamide-imide copolymer film can obtain a very low yellow degree index and dual refractive index, which is suitable for the substrate production of flexible display.