Polyamide Polyolefin Golf Ball Core for Soft Feel

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Solution Overview

Problem

Current golf ball compositions, particularly those using hard ionomer resins, result in a harsh feel and reduced spin control, making it difficult for players to hit with proper touch and control, especially for approach shots near the green.

Innovation Solution

A golf ball design featuring a dual-core structure with an inner core made of rubber and an outer core layer composed of a polyamide/acid anhydride-modified polyolefin composition, which provides a balance of toughness, resiliency, and a softer feel by varying hardness gradients within the core layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If hard ionomer resins are used in golf ball core, then durability and initial velocity are improved, but the ball feels harsh and spin control is reduced

Engineering Contradiction:
ImprovedurabilityVSAvoidspin control
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent applies local quality by creating distinct regions within the core with different material compositions and hardness levels. The multi-layer core structure features an inner core, intermediate layer, and outer core layer, each with specific ionomer content and hardness characteristics. This allows the ball to have a softer feel and better spin control in the regions that contact the clubface, while maintaining overall durability through the harder protective layers.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining ionomer polymers with other polymers such as polyethylene, polypropylene, or elastomers in specific ratios. This creates a multi-phase composite material that balances the hard, durable characteristics of ionomer with the softer, more controllable characteristics of the other polymers, resolving the contradiction between durability and spin control.

Inventive Principle:
Principle #40Composite materials

2Speed

If hard ionomer resins are used in golf ball core, then initial velocity is improved, but the ball feels harsh on contact

Engineering Contradiction:
Improveinitial velocityVSAvoidharsh feel
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent implements local quality by designing the core with varying hardness zones. The outer core layer or intermediate layer can be formulated with lower ionomer content or different polymer blends to provide a softer feel upon impact, while the inner core maintains higher hardness to generate sufficient initial velocity. This spatial variation in material properties allows simultaneous optimization of both speed and feel.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies parameter changes by adjusting the ionomer polymer content, molecular weight, and hardness parameters across different core layers. By controlling these parameters - specifically using ionomer content of 10-90% by weight in various layers and adjusting Shore Durometer hardness values - the patent achieves the desired balance between initial velocity generation and soft feel on contact.

Inventive Principle:
Principle #35Parameter changes

3Strength

If higher ionomer content is used, then toughness is improved, but the ball becomes harder and less controllable

Engineering Contradiction:
ImprovetoughnessVSAvoidcontrol
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent uses local quality by distributing ionomer content non-uniformly across the core structure. Certain layers or regions contain higher ionomer concentrations (up to 90% by weight) to provide toughness and durability, while other regions contain lower ionomer content (as low as 10% by weight) or incorporate softer polymers to maintain controllability. This spatial differentiation allows the ball to exhibit both high toughness and good control characteristics.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by creating multi-phase blends within the core, combining ionomer polymers with other polymers such as polyethylene, polypropylene, or elastomers in controlled ratios. This composite approach allows the tough ionomer phase to provide durability while the other polymer phases contribute to softer feel and better control, effectively resolving the contradiction between toughness and controllability.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS9409057B2Blends of polyamide and acid anhydride-modified polyolefins for use in golf balls
Publication Date: 2016.08.09 ACUSHNET CO
  • US9409057B2 patent drawing
  • US9409057B2 patent drawing
  • US9409057B2 patent drawing

AI summary

Multi-layered golf balls having at least one layer made of polyamide/acid anhydride-modified polyolefin blended compositions are provided. Preferably, a transparent polyamide is used. In one version, the composition comprises a blend of polyamide, acid anhydride-modified polyolefin, and plasticizer. The golf ball includes a core having at least one layer and a cover having at least one layer. The polyamide/acid anhydride-modified polyolefin composition may be used to form any core, cover, or other layer in the golf ball. In one version, the polyamide/acid anhydride-modified polyolefin composition is used to form the outer core layer, and a rubber composition is used to form the inner core.