Polyamide Semipermeable Membrane Crosslinking for Chemical Cleaning

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Solution Overview

Problem

Existing semipermeable membranes experience decreased removal performance due to fouling, which is not effectively addressed by current cleaning methods, leading to reduced water permeation and selectivity.

Innovation Solution

A method involving covalent bonding of polyfunctional amines and polyfunctional carboxylic acids or acid halides to the polyamide layer of semipermeable membranes, alternately repeated to reduce coarse pores and enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the semipermeable membrane is cleaned with chemical solutions (acids, alkalis, oxidizing agents) to remove fouling, then water permeation performance is recovered, but the removal performance decreases due to contact with chemical solutions

Engineering Contradiction:
Improvewater permeation performanceVSAvoidremoval performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by performing the bonding reaction between amino compounds and carboxyl groups on the membrane surface before the membrane is exposed to chemical cleaning solutions. This pre-established bonding structure creates a more resistant membrane that can withstand subsequent chemical cleaning without significant loss of removal performance. The amino compounds are introduced in advance to modify the membrane surface, forming a protective layer that maintains functionality after cleaning cycles.

Inventive Principle:
Principle #10Preliminary action

2Object-generated harmful factors

If oxidizing agents are used to clean the semipermeable membrane, then organic and bio-fouling is removed, but the polyamide structure deteriorates due to cleavage of amide bonds

Engineering Contradiction:
Improvefouling removalVSAvoidpolyamide structure stability
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent converts the harmful effect of oxidizing agents into a beneficial process by utilizing controlled oxidation to generate carboxyl groups on the polyamide membrane surface, which then react with amino compounds to form stable amide bonds. The oxidizing agent, which would normally deteriorate the membrane, is instead used to create reactive sites that enable beneficial crosslinking and structural stabilization through subsequent amino compound bonding.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If the membrane structure is modified to improve removal performance, then selectivity increases, but water permeability may decrease

Engineering Contradiction:
Improveremoval performanceVSAvoidwater permeability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies local quality by introducing amino compounds specifically at the membrane surface and interface regions where fouling occurs and separation performance is critical. The bonding of amino compounds to carboxyl groups creates localized crosslinked structures at the active separation layer without extensively modifying the bulk membrane structure. This localized modification improves removal performance at the critical interface while minimizing impact on overall water permeability through the membrane matrix.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves removal performance and stability of semipermeable membranes by stabilizing the polyamide layer against chemical contact, maintaining high permeability and selectivity.

Implementation Method 1

a step of bonding a polyfunctional amine to the polyamide; and a step of bonding at least one of a polyfunctional carboxylic acid and a polyfunctional acid halide to the polyamide

Methodology Applied
Scientific EffectCondensation reaction: Chemical Bonding

Data Source

PatentEP4640306A1Processing method for polyamide-based semipermeable membrane, production method and processing apparatus for semipermeable membrane element, and fluid processing method and fluid processing apparatus each using semipermeable membrane element
Publication Date: 2025.10.29 TORAY INDUSTRIES INC
  • EP4640306A1 patent drawing
  • EP4640306A1 patent drawing
  • EP4640306A1 patent drawing

AI summary

The present invention improves the removal performance of a semipermeable membrane if the removal performance is lower than the desired level or has been deteriorated. A processing method for a semipermeable membrane, which is provided with a separation function layer that contains a polyamide, according to the present invention comprises: (a) a step in which a multifunctional amine is bonded to the polyamide; and (b) a step in which at least one of a multifunctional carboxylic acid and a multifunctional acid halide is bonded to the polyamide.