Polyamideimide Vinyl Polymer Composite Binder for Battery Negative Electrodes

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Solution Overview

Problem

The initial efficiency of electricity storage devices using polyamideimide as a negative electrode binder is lower due to the formation of stack structures that hinder lithium ion migration.

Innovation Solution

A polymer compound is developed by combining a polyamideimide with a vinyl polymer, where the vinyl polymer acts as a random copolymer with bond-constituting and non-bond-constituting units, forming amide or imide bonds to suppress the stack structure formation, thereby improving the initial efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If polyamideimide is used as a negative electrode binder, then adhesion and cyclability are improved, but initial efficiency deteriorates due to stack structure formation

Engineering Contradiction:
ImprovecyclabilityVSAvoidinitial efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent creates a composite binder system by chemically modifying polyamideimide with vinyl polymer units. The modified polyamideimide contains both the original polyamideimide backbone and grafted vinyl polymer chains, forming a composite material that combines the adhesion benefits of polyamideimide with the stack-structure-suppressing properties of vinyl polymer units.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces local structural variation by incorporating specific vinyl polymer units (such as those with bulky side groups) at specific locations within the polyamideimide chains. These localized modifications prevent stack formation in critical regions while preserving the overall adhesion properties of the polyamideimide binder.

Inventive Principle:
Principle #3Local quality

2Strength

If polyamideimide forms stack structures, then adhesion is improved, but lithium ion migration is hindered

Engineering Contradiction:
ImproveadhesionVSAvoidstack structure formation
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful stack structures into beneficial dispersed configurations by introducing vinyl polymer modifications. The modified structure prevents the harmful compact stacking while maintaining the beneficial adhesion properties, effectively transforming the problematic structural tendency into an advantageous dispersed architecture that facilitates lithium ion migration.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the structural parameters of the polyamideimide by chemically grafting vinyl polymer units with specific side chain configurations. This parameter change (introducing bulky side groups) physically prevents the close packing required for stack formation, thereby eliminating the harmful effect while preserving adhesion through the modified polymer architecture.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer compound enhances the initial efficiency of electricity storage devices by preventing the formation of stack structures, maintaining high cyclability, and improving the adhesion of the negative electrode active material layer.

Implementation Method 1

The polymer compound is made by condensing a polyamideimide and a vinyl polymer

Methodology Applied
Scientific EffectCondensation reaction:

Data Source

PatentUS11118014B2Polymer compound, intermediate composition, negative electrode, electricity storage device, and method for producing polymer compound
Publication Date: 2021.09.14 TOYOTA INDUSTRIES CORP
  • US11118014B2 patent drawing
  • US11118014B2 patent drawing
  • US11118014B2 patent drawing

AI summary

A polymer compound includes a first chain structure constituted by a polyamideimide and a second chain structure constituted by a vinyl polymer and bonded to terminals of the first chain structures and connecting the first chain structures together. The vinyl polymer constituting the second chain structure is a random copolymer including a bond-constituting unit having a side chain to be bonded to the first chain structure, and a non-bond-constituting unit having no side chain to be bonded to the first chain structure.