Substituted Polyamine Acid Gas Scrubbing Solutions

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Solution Overview

Problem

Current acid gas scrubbing solutions, particularly tertiary alkanolamines like MDEA, are inefficient at low-pressure environments due to weak driving forces and low equilibrium loading, requiring additional additives that increase energy consumption and volatility, limiting their effectiveness in removing CO2 and acidic sulfide contaminants from industrial fluid streams.

Innovation Solution

Development of novel absorbent compositions with specific molecular structures, including carbonates, bicarbonates, carbamates, ureas, and amides, which offer reduced volatility, increased capacity, and improved stability, allowing for efficient removal of acidic contaminants in both high and low-pressure systems with reduced energy regeneration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If tertiary alkanolamines like MDEA are used as scrubbing solutions, then CO2 removal efficiency is improved in high-pressure systems, but performance deteriorates in low-pressure environments due to weak driving force and low equilibrium loading

Engineering Contradiction:
ImproveCO2 removal efficiencyVSAvoidperformance across pressure ranges
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent modifies the chemical structure of the amine absorbent by changing parameters such as introducing cyclic structures (piperazine, morpholine, pyrrolidine rings) and varying alkyl chain lengths and positions. These structural parameter changes optimize the balance between driving force and equilibrium loading, enabling effective CO2 removal across both high and low pressure ranges without requiring separate formulations for different pressure conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates composite amine structures by combining multiple functional groups within a single molecular framework - integrating cyclic amine structures with various alkyl substituents and functional groups. This composite molecular design achieves synergistic effects that improve both the driving force for CO2 absorption and the equilibrium loading capacity, resolving the contradiction between high-pressure efficiency and low-pressure adaptability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If additional additives are added to MDEA solutions to improve low-pressure performance, then CO2 absorption capacity increases, but energy consumption and volatility increase

Engineering Contradiction:
ImproveCO2 absorption capacityVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent extracts and eliminates the need for additional additive components by incorporating all necessary functional features directly into the base amine molecular structure. The cyclic amine structures with varying alkyl substituents provide the enhanced CO2 absorption capacity intrinsically, removing the requirement for separate catalysts or activators that would otherwise increase energy consumption and volatility.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces complex multi-component additive systems with a single, streamlined amine formulation that achieves the same functional outcomes. The modified amine structure serves as a self-sufficient absorbent that does not require stabilizing additives or catalysts, thereby reducing energy consumption and minimizing volatility issues associated with multiple chemical components.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Speed

If primary or secondary alkanolamines are used instead of tertiary alkanolamines, then driving force and reaction rate increase, but equilibrium loading decreases

Engineering Contradiction:
Improvereaction rateVSAvoidequilibrium loading
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The patent applies local quality modifications by introducing specific functional groups and structural features at particular positions within the amine molecule. The cyclic structures (piperazine, morpholine, pyrrolidine) provide localized basicity and nucleophilicity that enhance reaction rate, while the alkyl substituent patterns provide localized steric effects that optimize equilibrium loading. This localized optimization at different molecular positions resolves the contradiction between speed and quantity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention segments the amine molecule into distinct functional regions - cyclic core structures that provide basic reactivity and alkyl substituent regions that provide steric control and loading capacity. This segmentation allows each region to optimize its specific function independently, with the cyclic portion driving the reaction rate and the alkyl portions optimizing equilibrium loading, thereby resolving the trade-off between speed and quantity of CO2 absorption.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The novel compositions demonstrate enhanced CO2 absorption capacity, increased liquid loading, and reduced energy consumption, achieving higher removal efficiency and stability compared to traditional alkanolamine solvents, with higher boiling points minimizing losses and corrosivity.

Implementation Method 1

The purpose of these scrubbing systems is to remove acidic contaminants from the raw gas stream

Methodology Applied
Scientific EffectChemical absorption: Absorption (physical)

Implementation Method 2

MDEA reacts with CO2 to form a bicarbonate ion rather than a carbamate

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS8318114B2Composition for treating acid gas
Publication Date: 2012.11.27 CHAMPIONX LLC
  • US8318114B2 patent drawing
  • US8318114B2 patent drawing
  • US8318114B2 patent drawing

AI summary

This invention provides novel compositions comprising substituted polyamines as acid gas scrubbing solutions and methods of using the compositions in an industrial system. The invention relates to the use of such polyamine compounds in industrial processes to remove acidic contaminants from natural and industrial fluid streams, such as natural gas, combustion gas, natural gas, synthesis gas, biogas, and other industrial fluid streams. The compositions and methods of the invention are useful for removal, absorption, or sequestration of acidic contaminants and sulfide contaminants including CO2, H2S, RSH, CS2, COS, and SO2.