Polyamine Surfactant for CO2 EOR Emulsion Stability

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Solution Overview

Problem

Current surfactants used in carbon dioxide enhanced oil recovery (EOR) face challenges such as poor chemical and thermal stability, high adsorption on minerals, low solubility in carbon dioxide, and reduced effectiveness at high temperatures and salinity conditions, leading to inefficient oil recovery due to issues like viscous fingering and gravity override.

Innovation Solution

The use of surfactant compounds with specific alkyl and alkylene groups, such as N1-dodecyl-N3,N3-dimethylpropane-1,3-diamine, which are designed to form stable carbon dioxide/water emulsions, offering improved solubility, low adsorption, and enhanced viscosity, thereby overcoming the limitations of existing surfactants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If carbon dioxide is injected into the reservoir for enhanced oil recovery, then reservoir pressure is maintained and oil viscosity is reduced, but viscous fingering and gravity override occur due to low carbon dioxide viscosity and density

Engineering Contradiction:
Improveoil recoveryVSAvoidcarbon dioxide injection stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent introduces surfactant compounds as intermediary substances that mediate between carbon dioxide and the reservoir environment. These surfactants form stable emulsions with carbon dioxide and water, creating a foam-like mixture that increases apparent viscosity and density, thereby preventing viscous fingering and gravity override while maintaining the pressure maintenance and viscosity reduction benefits of carbon dioxide injection

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies parameter changes by modifying the physical properties of carbon dioxide through surfactant addition. The surfactant compounds change the apparent viscosity and density parameters of the carbon dioxide phase, transforming it from a low-viscosity gas that causes fingering into a higher-viscosity emulsion that maintains stable displacement fronts and prevents gravity override

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional surfactants are used to generate carbon dioxide/water emulsions, then viscous fingering and gravity override are prevented, but the surfactants exhibit poor chemical and thermal stability, high adsorption on minerals, and low solubility in carbon dioxide

Engineering Contradiction:
Improveemulsion stabilityVSAvoidsurfactant stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by designing surfactant molecules with specific local functional groups that provide different properties at different molecular locations. The surfactant structure includes a hydrophilic head group containing nitrogen atoms with lone pairs that interact with carbon dioxide, and a hydrophobic tail that interacts with oil and water phases. This localized functional design provides simultaneous solubility in carbon dioxide, stability against adsorption on minerals, and resistance to thermal and chemical degradation

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite material principles by creating surfactant compounds that combine multiple functional groups within a single molecular structure. These composite surfactant molecules integrate carbon dioxide-interacting groups (nitrogen-containing groups with lone pairs), oil-soluble groups (hydrophobic chains), and water-soluble groups (polar regions), resulting in a multifunctional material that simultaneously addresses solubility, stability, and emulsion formation requirements

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If ethoxylated amine compounds are used as surfactants, then some mobility control is achieved, but they are not fully satisfactory for high efficiency carbon dioxide EOR

Engineering Contradiction:
Improvemobility controlVSAvoidoil recovery efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent applies parameter changes by modifying the molecular structure parameters of conventional ethoxylated amines. The invention introduces nitrogen atoms with lone pairs that can form coordinate covalent bonds with carbon dioxide, and adjusts the hydrophobic chain length and branching to optimize interfacial tension reduction. These parameter changes result in surfactants that provide both effective mobility control and high oil recovery efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material principles by creating enhanced surfactant compounds that combine the mobility control properties of ethoxylated amines with additional functional groups that increase carbon dioxide solubility and interaction. The composite surfactant structure integrates the ethoxylated amine backbone with nitrogen-containing groups that specifically interact with carbon dioxide, resulting in a material that outperforms conventional surfactants in both mobility control and oil recovery efficiency

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These surfactant compounds effectively generate high-viscosity carbon dioxide/water emulsions, improving oil recovery by preventing viscous fingering and gravity override, and maintaining stability across a wide range of temperatures and salinity conditions, leading to increased oil extraction efficiency.

Implementation Method 1

Third, oil displacement is improved because the interfacial tension between oil and water is reduced

Methodology Applied
Scientific EffectInterfacial tension reduction: Surfactant

Implementation Method 2

Mitigation of these issues can be achieved by the addition of small amounts of surfactants to generate carbon dioxide/water emulsions (sometimes also referred to as 'foams'). Emulsions have a relatively high viscosity, which makes it possible to prevent or limit viscous fingering and gravity override

Methodology Applied
Scientific EffectEmulsion formation: Emulsion

Implementation Method 3

Emulsions have a relatively high viscosity, which makes it possible to prevent or limit viscous fingering and gravity override

Methodology Applied
Scientific EffectViscosity enhancement:

Data Source

PatentUS11254854B2Surfactant for enhanced oil recovery
Publication Date: 2022.02.22 TOTALENERGIES ONETECH
  • US11254854B2 patent drawing
  • US11254854B2 patent drawing
  • US11254854B2 patent drawing

AI summary

A method of extracting hydrocarbons from a subterranean formation includes injecting a surfactant composition into the subterranean formation and collecting hydrocarbons displaced by the injected surfactant composition. The surfactant composition can have at least one polyamine surfactant compound of formula R1R2NA(RNA)xNR3R4, where x is an integer from 0 to 3, R1, R2, R3, R4 and each R are independently a hydrogen atom or an alkyl group, each A is an alkylene group, and the total number of carbon atoms in the surfactant compound is from 10 to 21. The surfactant composition can include liquid or supercritical carbon dioxide.