Polyaniline Nanosheets via Ice Surface Template for Uniform Conductivity

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Solution Overview

Problem

Current methods for synthesizing polyaniline (PANI) nanostructures, such as using graphene oxide as a template, result in inhomogeneous distribution and high costs, making it difficult to achieve reliable electrical properties over a large area.

Innovation Solution

A method involving chemical oxidative polymerization of aniline on an ice surface at 0°C or lower to produce high-conductivity polyaniline nanosheets with a thickness of 10-40 nm, allowing for uniform and pure PANI nanostructures over a large area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If graphene oxide is used as a template for synthesizing PANI nanosheets, then the PANI structure achieves two-dimensional morphology, but the distribution becomes inhomogeneous and costs increase

Engineering Contradiction:
Improvetwo-dimensional morphologyVSAvoiddistribution uniformity
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

The invention extracts and removes the graphene oxide template after PANI nanosheet synthesis is complete. The PANI nanosheets are formed on the GO template during synthesis, then the GO is removed through acid treatment, leaving pure PANI nanosheets with uniform distribution and two-dimensional morphology without the drawbacks of GO composite materials

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention uses graphene oxide as a preliminary template structure to guide the formation of PANI nanosheets. The GO template is applied first to provide the two-dimensional growth substrate, then PANI is synthesized on this template, and finally the template is removed to achieve the desired final structure

Inventive Principle:
Principle #10Preliminary action

2Shape

If graphene oxide template is used for PANI synthesis, then two-dimensional structure is achieved, but synthesis cost increases

Engineering Contradiction:
Improvetwo-dimensional structureVSAvoidsynthesis cost
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

The GO template is extracted and removed after serving its guiding function during synthesis. This allows the use of a structured template during synthesis (to achieve 2D morphology) while eliminating the template from the final product, thereby reducing material costs and avoiding the need for expensive GO in the final composite

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The graphene oxide template is used as a disposable, temporary structure during synthesis. It serves its purpose of guiding PANI growth into two-dimensional nanosheets, then is removed through acid treatment. This approach allows using a relatively expensive template material only temporarily during synthesis, rather than incorporating it into the final expensive product

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If conventional synthesis methods are used, then PANI can be produced, but electrical conductivity and uniformity over large areas are insufficient

Engineering Contradiction:
Improveelectrical propertiesVSAvoidsynthesis area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The invention segments the synthesis process into controlled stages: GO template preparation, aniline deposition on template, oxidative polymerization to form PANI nanosheets, and template removal. This segmented approach allows each step to be optimized for large-area uniformity, resulting in consistent electrical properties across large synthesis areas

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The graphene oxide template acts as an intermediary medium during synthesis. It provides a uniform two-dimensional substrate that mediates the growth of PANI nanosheets, ensuring uniform distribution and consistent electrical properties across large areas. The template is then removed, leaving the uniformly structured PANI nanosheets

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach yields PANI nanosheets with electrical conductivity of at least 35 S/cm, significantly higher than previous reports, and enables easy transferability and patterning onto various substrates, demonstrating superior electrical properties and cost-effectiveness.

Implementation Method 1

polymerizing aniline on an ice surface

Methodology Applied
Scientific EffectChemical oxidative polymerization: Oxidation

Implementation Method 2

The oxygen functional groups in GO serve as active sites capable of hydrogen bonding with aniline to facilitate two-dimensional (2D) growth of aniline along basal plane of GO

Methodology Applied
Scientific EffectHydrogen bonding: Chemical Bonding

Implementation Method 3

facilitate two-dimensional (2D) growth of aniline along basal plane of GO via Π-Π stacking interactions

Methodology Applied
Scientific EffectΠ-Π stacking interactions: Van der Waals Force

Implementation Method 4

the method may further comprise melting the ice to separate the polymerized aniline

Methodology Applied
Scientific EffectMelting: Melting

Data Source

PatentUS10475550B2High-conductivity two-dimensional polyaniline nanosheets and method for fabricating the same
Publication Date: 2019.11.12 POSTECH ACADEMY INDUSTRY FOUNDATION
  • US10475550B2 patent drawing
  • US10475550B2 patent drawing
  • US10475550B2 patent drawing

AI summary

The present invention relates to a conductive two-dimensional polyaniline (PANT) nanosheets template. The method comprises polymerizing aniline on an ice surface. The PANI nanosheets show distinctly high current flows of 5.5 mA at 1 V and a high electrical conductivity of 35 S/cm, which mark a significant improvement over previous values on other PANIs reported over the past decades. These improved electrical properties of the PANI nanosheets are attributed to the long-range ordered edge-on π-stacking of the quinoid ring, ascribed to the ice surface-assisted vertical growth of PANI. The PANI nanosheet can be easily transferred onto various types of substrates via float-off from the ice surfaces. In addition, PANI can be patterned into any shape using predetermined masks, and this is expected to facilitate the eventual convenient and inexpensive application of conducting polymers in versatile electronic device forms.