Carbon-Coated Polyanion Cathode Electrolyte for Low-Temperature Power

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Energy storage devices, particularly those using polyanion compounds, face challenges in achieving high initial power characteristics in low temperature environments due to factors beyond electron conductivity, necessitating further improvements.

Innovation Solution

The energy storage device incorporates a positive active material with a polyanion compound partially coated with carbon, maintaining a specific BET surface area ratio between carbon coverage and the active material layer, and uses a nonaqueous electrolyte devoid of sulfur elements to enhance ion diffusion and reduce contact resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the surface of polyanion compound is coated with carbon to improve electron conductivity, then electron conductivity is improved, but initial power characteristics in low temperature environment are still insufficient due to other factors

Engineering Contradiction:
Improveinitial power characteristicsVSAvoidcoating structure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent changes the surface area ratio parameter by controlling carbon coating amount (10-35% BET surface area ratio) and electrolyte composition (sulfur compound 0.1-5% by mass), transforming the low-temperature power characteristic problem into a parameter optimization problem that achieves high initial power without complex multi-layer coatings

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite system combining carbon-coated polyanion compound positive electrode with sulfur-containing electrolyte additives, where the interaction between the carbon coating and sulfur compounds in electrolyte produces synergistic effects that improve low-temperature power characteristics beyond what either component achieves alone

Inventive Principle:
Principle #40Composite materials

2Power

If carbon coating amount is increased to improve electron conductivity, then electron conductivity improves, but ion diffusion and contact resistance become problematic

Engineering Contradiction:
Improveelectron conductivityVSAvoidion diffusion and contact resistance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent optimizes the carbon coating surface area ratio parameter to 10-35% of the original polyanion compound surface area, finding the optimal balance point where sufficient electron conductivity is achieved while maintaining adequate ion diffusion pathways and contact characteristics, avoiding the diminishing returns of excessive coating

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The sulfur-containing electrolyte compounds act as intermediaries that mediate between the carbon coating and the polyanion compound surface, forming interface layers that facilitate both electron transfer through the carbon coating and ion diffusion to the active material, resolving the conflict between electrical conductivity and ionic accessibility

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in significantly higher initial power performance in low temperature conditions, with improved power retention after high-temperature storage.

Implementation Method 1

the nonaqueous electrolyte contains an electrolyte salt containing no sulfur element and a sulfur-based compound

Methodology Applied
Scientific EffectFilm formation: Deposition (physical)

Implementation Method 2

a technique of coating a surface with carbon for improving the electron conductivity has been proposed

Methodology Applied
Scientific EffectConduction: Conduction (electrical)

Implementation Method 3

configured to allow charge support ions to be transferred between the two electrodes for charge-discharge

Methodology Applied
Scientific EffectIon transfer: Diffusion

Data Source

PatentUS20250219086A1Energy storage device and energy storage apparatus
Publication Date: 2025.07.03 GS YUASA INT LTD
  • US20250219086A1 patent drawing

AI summary

An energy storage device according to one aspect of the present invention includes: a positive electrode including a positive active material layer containing a positive active material; and a nonaqueous electrolyte, in which the positive active material contains a polyanion compound containing a transition metal element and including a surface at least partially covered with carbon, a ratio of a second BET specific surface area, which is a BET specific surface area of the carbon, to a first BET specific surface area, which is a BET specific surface area of the positive active material layer is more than 10% and less than 35%, and the nonaqueous electrolyte contains an electrolyte salt containing no sulfur element and a sulfur-based compound.