Lithium Polyanionic Oxide Coatings for Stable Solid-State Battery Anodes

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Solution Overview

Problem

Lithium metal anodes in solid-state batteries are reactive with sulfide-based solid-state electrolytes, leading to degradation and limited ionic conductivity, as existing coatings like Al2O3 are either reactive or insufficiently conductive.

Innovation Solution

The use of lithium polyanionic oxides such as LiAl(Si2O5)2, LiAlSiO4, Li3Sc2(PO4)3, and LiMgPO4 as protective coatings or interfacial layers, which provide stability against moisture, air, and sulfide electrolytes, while maintaining high ionic conductivity and electronic insulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If existing coatings like Al2O3 are used on lithium metal anodes, then chemical stability is improved, but ionic conductivity deteriorates

Engineering Contradiction:
Improvechemical stabilityVSAvoidionic conductivity
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the coating material from binary metal oxides (Al2O3) to lithium polyanionic oxides with specific stoichiometric ratios (e.g., LiAl(Si2O5)2, LiAlSiO4, Li3Sc2(PO4)3, LiMgPO4). This compositional parameter change enables simultaneous achievement of chemical stability and high ionic conductivity through the unique crystal structure and lithium ion pathways in polyanionic oxides.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite lithium polyanionic oxide materials that combine multiple elements (Li, Al, Si, P, Sc, Mg) in specific ratios to create a coating with synergistic properties. The composite structure provides both the chemical stability of oxide materials and the ionic conductivity enabled by lithium content and polyanionic framework, resolving the contradiction between stability and conductivity.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If lithium metal anodes are used in solid-state batteries, then energy density is improved, but reactivity with sulfide electrolytes worsens

Engineering Contradiction:
Improveenergy densityVSAvoidreactivity with sulfide electrolytes
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces lithium polyanionic oxide coatings as an intermediary layer between the lithium metal anode and the sulfide-based solid-state electrolyte. This intermediate coating prevents direct contact and harmful reactions between lithium metal and sulfide electrolyte, while maintaining lithium ion transport. The coating acts as a protective mediator that enables the use of high-energy lithium metal anodes without suffering from their reactivity issues.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If binary metal oxide coatings are used, then chemical stability is improved, but electronic insulation deteriorates

Engineering Contradiction:
Improvechemical stabilityVSAvoidelectronic insulation
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent changes the electronic structure parameters of the coating by incorporating lithium and polyanionic groups (PO4)3-, SiO4)4- into the oxide framework. This creates a material with wide band gap (>1 eV) that provides superior electronic insulation compared to binary metal oxides, while the lithium content and polyanionic structure simultaneously enhance ionic conductivity and chemical stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These lithium polyanionic oxides enhance the stability and performance of lithium metal anodes by restricting electron conductivity, improving chemical stability, and increasing ionic conductivity, thereby protecting the anode and electrolyte interface in solid-state batteries.

Implementation Method 1

a band gap of greater than 1 eV

Methodology Applied
Scientific EffectBand gap:

Implementation Method 2

an ionic conductivity better than binary metal oxide coatings

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Data Source

PatentUS20230387388A1Stable protective oxide coatings for anodes in solid-state batteries
Publication Date: 2023.11.30 RIVIAN HOLDINGS LLC
  • US20230387388A1 patent drawing
  • US20230387388A1 patent drawing
  • US20230387388A1 patent drawing

AI summary

An electrochemical cell includes a solid-state electrolyte; an anode; and a lithium polyanionic oxide; wherein the lithium polyanionic oxide is at least partially deposited on a surface of the anode.