Polyanionic Surfactant Compositions for Stable EOR Microemulsions

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Solution Overview

Problem

Existing Enhanced Oil Recovery (EOR) techniques face challenges in effectively displacing tightly bound oil using current anionic surfactants, particularly in the absence of turbulent flow conditions, necessitating the development of surfactants that can create stable, low-viscosity microemulsions and reduce interfacial tension between aqueous and hydrocarbon phases.

Innovation Solution

The development of polyanionic surfactants with multiple anionic functional groups, such as carboxylate and sulfonate groups, and surfactant mixtures designed to optimize performance in various water conditions, including hard brines, to enhance oil recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional anionic surfactants are used in EOR operations, then oil recovery can be achieved through water flooding, but tightly bound oil cannot be effectively displaced and stable microemulsions cannot be generated

Engineering Contradiction:
Improveoil recovery efficiencyVSAvoidmicroemulsion stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs composite surfactant systems combining polyanionic surfactants with specific hydrophobic tails and multiple anionic head groups (sulfonate and carboxylate) to create stable microemulsions. This composite structure enables the surfactant to simultaneously reduce interfacial tension and maintain stability in diverse brine conditions, directly resolving the contradiction between oil recovery efficiency and microemulsion stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention modifies surfactant molecular parameters by incorporating multiple anionic functional groups (sulfonate and carboxylate) in specific ratios, varying hydrophobic tail lengths (C7-C28), and adjusting ethylene oxide chain lengths (w=1-110). These parameter changes enable the surfactants to achieve both low interfacial tension and stable microemulsion formation under various reservoir conditions, overcoming the limitations of traditional single-function surfactants.

Inventive Principle:
Principle #35Parameter changes

2Force

If surfactants are designed to reduce interfacial tension between aqueous and hydrocarbon phases, then oil displacement improves, but the surfactants fail to generate stable microemulsions in the absence of turbulent flow

Engineering Contradiction:
Improveinterfacial tension reductionVSAvoidmicroemulsion stability
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The patent designs composite surfactant molecules with dual anionic head groups (sulfonate and carboxylate) attached to hydrophobic chains. This composite structure provides both strong interfacial activity for tension reduction and colloidal stability for microemulsion formation, eliminating the need for turbulent flow to maintain stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention creates surfactants with differentiated functional regions: the hydrophobic tail (R1, C7-C28) provides oil-solubility and interfacial anchoring for tension reduction, while the polyanionic head group (multiple sulfonate and carboxylate groups) provides water-solubility and electrostatic repulsion for microemulsion stability. This local quality differentiation enables simultaneous achievement of both functions.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If polyanionic surfactants with multiple anionic functional groups are developed, then microemulsion stability improves, but the complexity of surfactant design and synthesis increases

Engineering Contradiction:
Improvemicroemulsion stabilityVSAvoidsurfactant structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent segments the surfactant molecule into distinct functional domains: a hydrophobic tail region (R1 with C7-C28 chains), a linker region (alkyleneoxy chains with w=1-110), and a polyanionic head group region (multiple sulfonate and carboxylate groups). This segmentation allows independent optimization of each region's properties while maintaining overall molecular coherence, simplifying the design process despite the complex overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention creates universal surfactant platforms where the core polyanionic structure (multiple sulfonate and carboxylate groups) can be combined with various hydrophobic tails and ethylene oxide chain lengths to address different oil types and brine compositions. This multi-functionality reduces the need for completely new surfactant designs for different applications, effectively managing design complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polyanionic surfactants and mixtures effectively reduce interfacial tension and stabilize microemulsions, improving hydrocarbon recovery efficiency in diverse geological formations.

Implementation Method 1

utilizing surfactants that can displace the tightly bound oil... surfactants that can promote a low interfacial tension between aqueous and hydrocarbon phases

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 2

surfactants that can generate stable, low-viscosity microemulsions with viscous oils

Methodology Applied
Scientific EffectMicroemulsion: Microemulsion

Data Source

PatentUS12577451B2Polyanionic surfactants and methods of making and using thereof
Publication Date: 2026.03.17 CHEVRON USA INC
  • US12577451B2 patent drawing
  • US12577451B2 patent drawing
  • US12577451B2 patent drawing

AI summary

The present disclosure is directed to polyanionic surfactants, surfactant mixtures, compositions derived thereof, and uses thereof in hydrocarbon recovery. Methods of making polyanionic surfactants are also described.