Polyarylether Copolymer Membrane for Low Humidity Fuel Cells

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Solution Overview

Problem

Current polymer electrolyte membrane (PEM) fuel cells, such as those using NAFION membranes, face limitations in cost and performance at low humidities, necessitating the development of alternative low-cost membrane materials with improved performance in less humidified conditions.

Innovation Solution

A polyarylether copolymer with a sulfonated oligomeric group bonded to a polyarylether backbone is developed, which can be used to form a cation conducting membrane. The membrane's ion conductivity is controlled by adjusting the chain length of the sulfonated oligomeric group, and its properties are optimized through variations in molecular weight ratios and ion exchange capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If NAFION brand membrane or perfluorosulfonic acid polymer membrane is used, then cost and performance targets are addressed, but performance at low relative humidities deteriorates

Engineering Contradiction:
Improveperformance at low relative humiditiesVSAvoidperformance in less humidified conditions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent modifies the chemical structure of the polymer membrane by incorporating aromatic ether groups and sulfonic acid groups in specific ratios, changing the physical and chemical parameters of the membrane material to improve proton conductivity at low humidities while maintaining structural stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite membrane structure combining polyarylether backbone with sulfonated side chains, integrating the mechanical strength of the aromatic ether backbone with the proton-conducting capability of the sulfonic acid groups to achieve both cost-effectiveness and improved low-humidity performance

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional PEM membrane materials are used, then widespread use is achieved, but cost increases

Engineering Contradiction:
Improvewidespread useVSAvoidcost
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent employs alternative polymer materials that are less expensive than NAFION while maintaining adequate performance, using readily available aromatic compounds and standard polymerization techniques to reduce material and manufacturing costs for widespread deployment

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polyarylether copolymer membrane exhibits enhanced proton conductivity and water uptake, making it suitable for use in fuel cells and water purification applications, particularly at low humidities, while offering cost-effective alternatives to existing membranes.

Implementation Method 1

a sulfonated oligomeric group bonded to the polyarylether backbone... The membrane's ion conductivity is controlled by adjusting the chain length of the sulfonated oligomeric group

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

The polyarylether copolymer membrane exhibits enhanced proton conductivity and water uptake

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS7829652B2Polyarylether composition and membrane
Publication Date: 2010.11.09 BLUE RIDGE INNOVATIONS LLC
  • US7829652B2 patent drawing
  • US7829652B2 patent drawing
  • US7829652B2 patent drawing

AI summary

A composition including a polyarylether copolymer is provided. The copolymer includes a polyarylether backbone; and a sulfonated oligomeric group bonded to the polyarylether suitable for use as a cation conducting membrane. Method of bonding a sulfonated oligomeric group to the polyarylether backbone to form a polyarylether copolymer. The membrane may be formed from the polyarylether copolymer composition. The chain length of the sulfonated oligomeric group may be controlled to affect or control the ion conductivity of the membrane.