Polyaxial Bone Screw with Elastic Coil Connecting Member

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Solution Overview

Problem

Conventional spinal stabilization methods, such as fusion and rigid longitudinal connecting members, lead to immobilization of the spine, rapid degeneration, and inadequate pain relief, while dynamic stabilization approaches face challenges in providing adequate spinal support and fatigue strength.

Innovation Solution

The development of polyaxial bone screw assemblies with an elastic and flexible longitudinal connecting member, comprising an inner cylindrical core and an outer coil-like member, allowing for sliding and torsional engagement, along with adjustable support structures and coatings for enhanced stability and bioactivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If fusion and rigid longitudinal connecting members are used for spinal stabilization, then spinal stability is improved, but spinal mobility is lost and adjacent segments degenerate rapidly

Engineering Contradiction:
Improvespinal stabilityVSAvoidspinal mobility
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent applies the dynamics principle by transitioning from rigid, fixed connecting members to a dynamic system with an elastic core and flexible coil-like member that allows controlled movement. The elastic core provides stability while the flexible member enables natural spinal motion, resolving the contradiction between stability and mobility by making the system adaptable rather than static.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the mechanical parameters of the connecting member by using an elastic core with specific modulus values and a flexible coil-like member with controlled stiffness. This allows the system to maintain stability through material property optimization while permitting physiological motion, thereby resolving the stability-mobility contradiction through parameter adjustment rather than structural rigidity.

Inventive Principle:
Principle #35Parameter changes

2Strength

If rigid longitudinal connecting members are used, then spinal support is adequate, but fatigue strength is insufficient and implant failure risk increases

Engineering Contradiction:
Improvespinal supportVSAvoidfatigue strength
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies composite materials by combining an elastic core (made of materials with specific modulus values) with a flexible coil-like member. This composite structure distributes mechanical loads across different material properties, providing adequate spinal support through the elastic core while the flexible member absorbs fatigue cycles, thereby improving reliability without sacrificing strength.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent segments the connecting member into distinct functional components: an elastic core for primary load-bearing and support, and a flexible coil-like member for fatigue resistance and motion accommodation. This segmentation allows each component to optimize its specific function, with the core providing strength and the flexible member providing fatigue durability.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If dynamic stabilization with flexible members is used, then spinal mobility is maintained, but spinal support becomes inadequate

Engineering Contradiction:
Improvespinal mobilityVSAvoidspinal support
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent applies the nested doll principle by placing the elastic core inside the flexible coil-like member, with the core providing primary structural support and the outer flexible member providing motion capability. This nested configuration allows the stiffer inner core to maintain spinal support while the outer flexible layer permits natural mobility, resolving the support-mobility contradiction through hierarchical structuring.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides dynamic, protected motion of the spine, offering improved spinal support, reduced risk of implant failure, and potential for natural movement, while maintaining stability and preventing tissue ingrowth.

Implementation Method 1

an elastic and flexible longitudinal connecting member, comprising an inner cylindrical core and an outer coil-like member, allowing for sliding and torsional engagement

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11957386B2Pivotal bone anchor assembly having a downwardly-displaceable snap-in-place insert and method of assembly
Publication Date: 2024.04.16 JACKSON CORP
  • US11957386B2 patent drawing
  • US11957386B2 patent drawing
  • US11957386B2 patent drawing

AI summary

A pivotal bone screw assembly includes a receiver having a central bore with a bottom opening and a channel for receiving an elongate rod, with the central bore including a partial spherical internal surface adjacent the bottom opening and a horizontally-extending recess with a cylindrical sidewall surface. The assembly also includes a shank with a capture structure for positioning within the central bore and an anchor portion for attachment to the bone, with the capture structure having a partial spherical lower surface configured to slidably engage the internal surface of the central bore to provide for pivotal motion of the shank with respect to the receiver, together with an insert with a rod seating surface and an outwardly-projecting radiused structure, with the insert being downwardly displaceable within the central bore until the radiused structure snaps into the recess to prevent upward movement of the insert with respect to the receiver.