Polyaxial Screw-Rod Construct for Occipital-Cervical Stabilization

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Solution Overview

Problem

Current spinal fixation devices face challenges in capturing spine rods at extreme angles and providing stable occipital-cervical fixation, particularly due to limited anchor points and potential for intracranial injuries during occipital screw placement, which complicates surgeries and reduces fusion rates.

Innovation Solution

The method involves using polyaxial screws and condyle screws placed in the occipital condyles to achieve stable occipital-cervical fixation, allowing for greater flexibility in screw angulation and reducing the need for multiple attachment points, thereby improving fusion rates and minimizing complications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If occipital screws are placed for fixation, then stable occipital-cervical fixation is achieved, but risk of intracranial injuries increases

Engineering Contradiction:
Improvefixation stabilityVSAvoidintracranial injury risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent removes the occipital screws from the fixation system entirely, replacing them with a rod-to-rod connection mechanism. This extraction eliminates the harmful factor of intracranial injury risk associated with occipital screw placement while maintaining fixation stability through the alternative connection method between rods and cervical vertebrae.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The rod-to-rod connection mechanism serves multiple functions: it provides stable fixation, allows for angular adjustment to accommodate spinal curvature, and eliminates the need for occipital screw placement. This multi-functional approach resolves the contradiction by achieving fixation stability without the associated surgical risks.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If coupling elements are rotated to extreme angles for rod capture, then flexibility in accommodating spinal curvature is improved, but device reliability decreases

Engineering Contradiction:
Improveangular flexibilityVSAvoiddevice stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The coupling element incorporates a dynamic mechanism that allows controlled rotation and angular adjustment during rod insertion. This dynamic capability enables the system to adapt to various spinal curvatures while maintaining structural integrity and reliability through controlled movement rather than extreme static angles.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The coupling element's angular parameters can be adjusted within a controlled range to accommodate spinal curvature variations. By changing these parameters dynamically during surgery rather than requiring extreme fixed angles, the system maintains both adaptability and device reliability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If multiple attachment points are used for occipital fixation, then fixation stability is improved, but surgical complexity and time increase

Engineering Contradiction:
Improvefixation stabilityVSAvoidnumber of attachment points
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent eliminates the need for multiple occipital attachment points by removing occipital screws from the system. The fixation stability previously achieved through multiple attachment points is now accomplished through the rod-to-rod connection mechanism combined with cervical vertebrae anchoring, thereby reducing surgical complexity and time.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If spine rods are bent in multiple planes to pass through coupling elements, then adaptability to spinal curvature is improved, but rod strength decreases

Engineering Contradiction:
Improvecurvature accommodationVSAvoidrod structural integrity
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

Instead of bending the rod in multiple planes which weakens it, the coupling element provides dynamic angular adjustment capability. This allows the rod to be inserted at various angles without physical bending, thereby maintaining rod structural integrity while still accommodating spinal curvature.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent replaces the mechanical bending of rods with a mechanical adjustment system in the coupling element. This substitution allows curvature accommodation through controlled rotation and angle adjustment rather than permanent deformation of the rod, preserving its strength.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9060813B1Surgical fixation system and related methods
Publication Date: 2015.06.23 NUVASIVE INC
  • US9060813B1 patent drawing
  • US9060813B1 patent drawing
  • US9060813B1 patent drawing

AI summary

Occipital-cervical stabilization using occipital condyle fixation with a polyaxial screw-rod construct.