Polymer Electrolyte Membrane with Polyazole for Fuel Cell Stability

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Solution Overview

Problem

Conventional polymer electrolyte membranes for fuel cells lack sufficient chemical stability, mechanical strength, and durability, especially in strong oxidizing atmospheres and low-humidified conditions, leading to proton conductivity issues and membrane degradation.

Innovation Solution

A polymer electrolyte membrane composed of an ionic group-containing polymer and a polyazole, where the polyazole forms a uniform phase with the ionic group-containing polymer, enhancing chemical stability, mechanical strength, and proton conductivity, and preventing phase separation that can cause durability issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional polymer electrolyte membranes are used, then fuel cell operation is possible, but chemical stability is insufficient in strong oxidizing atmospheres

Engineering Contradiction:
Improvechemical stabilityVSAvoidoxidation degradation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs composite materials by combining polyazole (providing chemical stability and oxidation resistance) with ionic group-containing polymer (providing proton conductivity). This composite structure allows the membrane to withstand strong oxidizing atmospheres while maintaining high proton conductivity, resolving the contradiction between chemical stability and fuel cell operability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If polymer electrolyte membrane is used in low-humidified conditions, then operation continues, but proton conductivity deteriorates

Engineering Contradiction:
Improveproton conductivityVSAvoidlow-humidified condition performance
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical composition parameters of the membrane by incorporating polyazole with specific nitrogen-containing heterocyclic structures that can maintain proton conduction pathways even under low humidity conditions. This compositional parameter change enables the membrane to maintain high proton conductivity across varying humidity environments.

Inventive Principle:
Principle #35Parameter changes

3Power

If membrane thickness is reduced, then energy density increases, but mechanical strength and physical durability decrease

Engineering Contradiction:
Improveenergy densityVSAvoidmechanical strength and physical durability
Core Design Contradiction:
PowerVSStrength

Solution Approach 1:

The patent uses composite materials where polyazole provides exceptional mechanical strength and structural integrity. This allows the membrane to be made thinner for higher energy density while the polyazole framework maintains sufficient mechanical strength and physical durability to withstand operational stresses and repeated swelling/dryness cycles.

Inventive Principle:
Principle #40Composite materials

4Ease of manufacture

If phase separation occurs, then manufacturing is simpler, but durability decreases due to membrane breakage

Engineering Contradiction:
Improvephase separationVSAvoiddurability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent achieves homogeneous mixing at the molecular level between polyazole and ionic group-containing polymer through careful selection of compatible chemical structures and processing conditions. This homogeneity prevents macroscopic phase separation while maintaining manufacturing feasibility, and ensures uniform distribution of mechanical strength and chemical stability throughout the membrane, preventing breakage during swelling and dryness cycles.

Inventive Principle:
Principle #33Homogeneity

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membrane exhibits excellent chemical stability, mechanical strength, and proton conductivity under low-humidified conditions, maintaining performance and durability in strong oxidizing environments, thus improving the practicality and efficiency of fuel cells.

Implementation Method 1

a polymer electrolyte membrane containing an ionic group-containing polymer electrolyte and a polyazole, in which a phase separation of 2 nm or larger in which the polyazole is a main component is not observed

Methodology Applied
Scientific EffectPhase separation prevention:

Implementation Method 2

having a high proton conductivity even in a high-temperature low-humidified condition is needed

Methodology Applied
Scientific EffectProton conductivity: Conduction (electrical)

Implementation Method 3

the polymer electrolyte membrane and the polymer electrolyte composition also need to have a chemical stability to withstand a strong oxidizing atmosphere during operation of the fuel cell

Methodology Applied
Scientific EffectOxidation resistance: Oxidation

Data Source

PatentUS10243229B2Polymer electrolyte membrane, catalyst coated membrane, membrane electrode assembly, and polymer electrolyte fuel cell
Publication Date: 2019.03.26 TORAY INDUSTRIES INC
  • US10243229B2 patent drawing
  • US10243229B2 patent drawing
  • US10243229B2 patent drawing

AI summary

A polymer electrolyte composition is excellent in practicality which has such an excellent chemical stability as to be able to withstand a strong oxidizing atmosphere during operation of a fuel cell and is capable of achieving excellent proton conductivity under a low-humidified condition and excellent mechanical strength and physical durability as well as a polymer electrolyte membrane, a membrane electrode assembly, and a polymer electrolyte fuel cell which use the polymer electrolyte composition. The polymer electrolyte membrane is a polymer electrolyte membrane that contains at least an ionic group-containing polymer electrolyte and a polyazole, which is a polymer electrolyte membrane in which a phase separation of 2 nm or larger in which the polyazole is a main component is not observed in transmission type electron microscopic observation.