Polybenzoxazine Electrolyte Membrane for High-Temperature Fuel Cells

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Solution Overview

Problem

Conventional solid polymer-type fuel cells, such as those using a perfluorocarbonsulfonic acid membrane, generate insufficient energy at high temperatures under low-humidity conditions, and phosphoric acid-doped polybenzimidazole membranes lack mechanical strength and chemical stability due to phosphoric acid doping.

Innovation Solution

A crosslinked polybenzoxazine-based electrolyte membrane is developed by polymerizing benzoxazine monomers with a crosslinkable compound, such as polybenzimidazole, to create a proton conductor with enhanced acid trapping, mechanical, and chemical stability, which is impregnated with phosphoric acid for improved performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If phosphoric acid doping is applied to polybenzimidazole to increase ionic conductivity, then proton conductivity is improved, but mechanical strength and chemical stability deteriorate

Engineering Contradiction:
Improveproton conductivityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The invention uses a composite structure combining polybenzoxazine matrix with phosphoric acid-doped polybenzimidazole. The polybenzoxazine provides mechanical strength and chemical stability, while the phosphoric acid-doped polybenzimidazole provides high proton conductivity. This composite approach allows both requirements to be satisfied simultaneously.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The polybenzoxazine acts as an intermediary material that supports the phosphoric acid-doped polybenzimidazole. It provides a stable framework that prevents the deterioration of mechanical properties while allowing the phosphoric acid doping to function effectively for proton conduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If phosphoric acid doping is applied to polybenzimidazole to increase ionic conductivity, then proton conductivity is improved, but chemical stability deteriorates

Engineering Contradiction:
Improveproton conductivityVSAvoidchemical stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The composite structure combines chemically stable polybenzoxazine with phosphoric acid-doped polybenzimidazole. The polybenzoxazine matrix provides chemical stability while the doped polybenzimidazole provides proton conductivity, resolving the contradiction between these two properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The polybenzoxazine serves as a chemically stable intermediary that protects the phosphoric acid-doped polybenzimidazole from degradation while maintaining its proton conduction capability. This mediator approach preserves both chemical stability and ionic conductivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If perfluorocarbonsulfonic acid membrane is used in solid polymer-type fuel cells, then ionic conductivity is achieved, but energy generation is insufficient at high temperature and low humidity

Engineering Contradiction:
Improveionic conductivityVSAvoidenergy generation
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention changes the operating parameters by using a phosphoric acid-doped electrolyte membrane that is specifically designed to maintain high proton conductivity at elevated temperatures (60-300°C) and low humidity conditions. This parameter optimization enables efficient energy generation in conditions where conventional membranes fail.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The phosphoric acid-doped polybenzoxazine-polybenzimidazole composite membrane provides superior energy generation at high temperature and low humidity compared to perfluorocarbonsulfonic acid membranes. The composite structure maintains ionic conductivity across a wider temperature and humidity range, enabling efficient fuel cell operation under these challenging conditions.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polybenzoxazine-based electrolyte membrane exhibits superior ionic conductivity, mechanical strength, and chemical stability, enabling efficient fuel cell operation at high temperatures and low humidity, with improved energy generation and durability compared to traditional membranes.

Implementation Method 1

a crosslinked product of a polybenzoxazine-based compound formed of a polymerized resultant product of a first benzoxazine-based monomer or a second benzoxazine-based monomer with a crosslinkable compound

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 2

In conventional ionic conductors, ions are moved by applying a voltage. Ionic conductors are widely used in electrochemical devices, such as fuel cells

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 3

The present invention provides an electrolyte membrane comprising a crosslinked product of a polybenzoxazine-based compound having excellent acid trapping capacity

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentEP1760110B1Polybenzoxazine-based compound, electrolyte membrane including the same, and fuel cell employing the electrolyte membrane
Publication Date: 2011.11.02 SAMSUNG SDI CO LTD
  • EP1760110B1 patent drawingFigure 1A
  • EP1760110B1 patent drawingFigure 1B
  • EP1760110B1 patent drawingFigure 1C

AI summary

Provided are a crosslinked object of a polybenzoxazine-based compound formed of a polymerized resultant of a first monofunctional benzoxazine-based monomer or a second multifunctional benzoxazine-based monomer with a crosslinkable compound, an electrolyte membrane including the crosslinked object, a method of preparing the electrolyte membrane, and a fuel cell employing the electrolyte membrane including the crosslinked object. The crosslinked object of the polybenzoxazine-based compound has a strong acid trapping capacity with respect to the benzoxazine-based compound and high mechanical properties due to the crosslinking. Also, solubility of the crosslinked object in polyphosphoric acid is removed, thus the crosslinked object is very stable chemically. The electrolyte membrane including the crosslinked object has excellent phosphoric acid supplementing capacity at a high temperature and mechanical and chemical stability. Specifically, even when the impregnated amount of a proton carrier, such as phosphoric acid, is increased to increase proton conductivity, the electrolyte membrane has excellent mechanical and chemical stability. Accordingly, the electrolyte membrane can be used in a fuel cell for high temperature and no humidity.