Polybutene-1 PSA with Dual Tackifiers for Reclosable Packaging

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Solution Overview

Problem

Polybutene-1 (co)polymers-based pressure sensitive adhesives (PSAs) exhibit mediocre adhesion to substrates like PE or PET, particularly in initial adhesion and reclosability, and insufficient viscosity for reclosable packaging applications.

Innovation Solution

Incorporating both a liquid and a solid tackifier into the PSA composition, which enhances adhesion, flexibility, and film-forming characteristics, while maintaining suitable viscosity for extrusion forming.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single solid tackifier is used in polybutene-1 (co)polymer-based PSA, then the adhesive composition is simple, but the adhesion to substrates like PE or PET is mediocre in initial adhesion and reclosability

Engineering Contradiction:
Improveadhesive composition complexityVSAvoidadhesion performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent combines polybutene-1 (co)polymer with both liquid and solid tackifiers to create a composite adhesive system. This composite approach allows the liquid tackifier to provide initial adhesion to non-polar substrates while the solid tackifier maintains structural integrity and enables reclosability, resolving the contradiction between composition simplicity and adhesion performance.

Inventive Principle:
Principle #40Composite materials

2Reliability

If polybutene-1 (co)polymer-based PSA is used for reclosable packaging, then the adhesive provides basic bonding, but the viscosity is insufficient for proper application in manufacture steps

Engineering Contradiction:
Improvereclosable packaging functionalityVSAvoidviscosity for application
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent modifies the viscosity parameter of the adhesive by incorporating liquid and solid tackifiers in specific proportions. The liquid tackifier reduces viscosity to enable proper application during manufacturing, while the solid tackifier ensures the adhesive maintains sufficient viscosity for reclosable packaging functionality, thus resolving the contradiction between reclosable functionality and ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If PSA is designed for good adhesion, then the adhesive bonds well to substrates, but the flexibility at cold temperatures deteriorates

Engineering Contradiction:
Improveadhesion strengthVSAvoidflexibility at cold temperatures
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies local quality by using different tackifiers with distinct properties: the liquid tackifier provides strong adhesion to substrates, while the solid tackifier maintains flexibility at cold temperatures. This spatial and functional differentiation within the adhesive composition allows simultaneous achievement of strong adhesion and cold-temperature flexibility.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11414572B2Extrudable pressure sensitive adhesive based on polybutene-1 suitable for reclosable packagings
Publication Date: 2022.08.16 HENKEL KGAA

AI summary

The present invention relates to a pressure sensitive adhesive composition comprising,i) at least one butene-1 (co)polymer;ii) at least one liquid tackifier;iii) at least one solid tackifier;iv) optionally at least one further (co)polymer, different from i);v) optionally at least one additive.Furthermore, the use of the pressure sensitive adhesive composition according to the invention as closing mean for a packaging unit for foods, for packaging units to be heated in a microwave or oven, for a closing mean for packaging unit for drugs, hygienic tissues, cleaning tissues or cosmetic tissues. An article comprising the pressure sensitive adhesive composition according to the invention and a method of obtaining the article.