Polycation-Coated Clay Composites for Aldehyde Remediation

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Solution Overview

Problem

Current methods for treating aldehyde-rich and formaldehyde-rich wastewater are inefficient, as existing technologies fail to effectively neutralize the toxic and carcinogenic aldehydes present in industrial effluents, posing environmental hazards.

Innovation Solution

A composition comprising mineral clay with a polycation attached to its surface and an aldehyde degrading microorganism, which adsorbs and degrades aldehydes, reducing their concentration in aqueous solutions, is developed. This composition includes specific microorganisms like Methylobacterium and Pseudomonas, and a polycation such as polyethylenimine, immobilized on the clay surface, enhancing adsorption and degradation capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional wastewater treatment methods are used, then treatment process is simple, but aldehyde removal efficiency is low

Engineering Contradiction:
Improvealdehyde removal efficiencyVSAvoidtreatment system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention uses a composite material system consisting of mineral clay particles coated with polycation layers that immobilize microorganisms. This composite structure combines the adsorption capacity of clay, the charge properties of polycations, and the biodegradation capability of microorganisms to achieve high aldehyde removal efficiency while maintaining a relatively simple treatment system.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The mineral clay particles provide a porous structure with large surface area that facilitates adsorption of aldehydes. The porous nature of the clay allows polycations to attach to the surface and provides anchoring sites for microorganisms, creating a multi-functional composite that enhances removal efficiency without requiring complex equipment.

Inventive Principle:
Principle #31Porous materials

2Quantity of substance

If polycation is attached to mineral clay surface, then aldehyde adsorption capacity increases, but surface charge becomes less negative

Engineering Contradiction:
Improvealdehyde adsorption capacityVSAvoidsurface charge property
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The invention deliberately changes the surface charge parameter of the clay particles by coating them with polycations. This parameter change transforms the surface from negatively charged to positively charged or less negative, which enhances the adsorption capacity for aldehydes while the subsequent microorganism immobilization further modifies the surface properties to create an optimal environment for biodegradation.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If microorganisms are immobilized on clay surface, then biodegradation capability is enhanced, but microbial viability in high aldehyde concentration is challenged

Engineering Contradiction:
Improvebiodegradation capabilityVSAvoidmicrobial viability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The polycation-coated clay surface acts as a protective cushion for the immobilized microorganisms. The polycation layer provides a favorable microenvironment that shields the microorganisms from the toxic effects of high aldehyde concentrations, allowing them to remain viable and maintain biodegradation capability even when exposed to up to 8000 ppm formaldehyde.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The polycation-coated clay surface serves as an intermediary between the toxic aldehyde environment and the sensitive microorganisms. It facilitates the immobilization of microorganisms while providing protection from toxicity, enabling the system to achieve high biodegradation capability without compromising microbial viability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively reduces aldehyde concentrations by up to 50-100% in solutions with concentrations up to 8000 ppm, maintaining microbial viability and activity for multiple cycles, thereby addressing the inefficiencies of existing wastewater treatment methods.

Implementation Method 1

a composition comprising a mineral clay, at least one polycation attached to at least a portion of a surface of the mineral clay

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

at least one aldehyde degrading microorganism... reducing the aldehyde concentration in the environment

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Data Source

PatentUS11970416B2Bio-clays composites for aldehyde remediation
Publication Date: 2024.04.30 TECHNION RES & DEV FOUND LTD
  • US11970416B2 patent drawing
  • US11970416B2 patent drawing
  • US11970416B2 patent drawing

AI summary

The present invention is directed to clay composites comprising at least one polycation attached to the clay surface and at least one aldehyde degrading microorganism and uses thereof for removal of aldehyde from aldehyde containing environments.