Polycation-Anionic Surfactant Complex for High-Temperature Brine Viscosity

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Solution Overview

Problem

Current drilling fluids used in hydrocarbon-bearing reservoirs face challenges with high temperature degradation, requiring expensive brines and limited temperature tolerance, which affects their viscosity and ability to suspend cuttings and prevent formation damage.

Innovation Solution

A composition and method for viscosifying brines using a combination of starch additives, polysaccharides, magnesium oxide, silicone defoamers, monoethanolamine, sodium thiosulfate, and a polycation-anionic surfactant complex, such as polyDADMAC and SDBS, to enhance viscosity retention and stability at high temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional polymers are used to viscosify brines, then viscosity is achieved, but the polymers degrade at temperatures exceeding 260°F

Engineering Contradiction:
Improvetemperature toleranceVSAvoidpolymer stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the chemical parameters of the viscosifier by using a polycation-anionic surfactant complex instead of conventional polymers. This complex maintains viscosity stability at temperatures up to 300°F by forming thermally stable associations between polycation chains and anionic surfactant molecules, resolving the degradation issue of conventional polymers.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite viscosifying system by combining polycations and anionic surfactants to form a complex. This composite approach allows the system to achieve both high temperature tolerance and viscosity stability, as the interactions between the two components create a more thermally robust structure than either component alone.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If expensive brines like cesium formate are used to achieve target densities, then density requirements are met, but cost increases prohibitively

Engineering Contradiction:
Improvebrine densityVSAvoidcost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent replaces expensive brines like cesium formate with more economical brine compositions. The cost-effective brines are stabilized through the addition of the polycation-anionic surfactant complex, which provides the necessary viscosity and stability at a fraction of the cost of conventional expensive brines.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention changes the compositional parameters of the brine by introducing the polycation-anionic surfactant complex. This allows the use of cheaper brine base stocks while achieving the same functional performance (density, viscosity, stability) that previously required expensive materials like cesium formate.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If divalent brine-based drilling fluids are used in high temperature reservoir sections, then density is achieved, but polymer degradation occurs

Engineering Contradiction:
Improvebrine densityVSAvoidfluid stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical composition parameters by replacing temperature-sensitive polymers with a polycation-anionic surfactant complex. This complex maintains its viscosifying and stabilizing functions in divalent brines at high temperatures, preventing the degradation issues that plague conventional polymer-based systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces expensive, temperature-sensitive polymer additives with a more stable and cost-effective polycation-anionic surfactant complex. This substitution maintains fluid stability in divalent brines at high temperatures without requiring prohibitively expensive specialty polymers.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Quantity of substance

If solids are used to weight drilling fluids, then density is achieved, but formation damage occurs due to pore plugging

Engineering Contradiction:
Improvefluid densityVSAvoidformation damage
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent changes the density achievement method by using brines with dissolved salts instead of suspending solid particles. The polycation-anionic surfactant complex provides the necessary viscosity and density without introducing solid particles that could plug formation pores, thereby eliminating formation damage while maintaining hydrostatic head.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution maintains high viscosity retention (up to 90%) at temperatures up to 300°F, improving the performance and stability of drilling fluids, reducing formation damage, and allowing for deeper and more efficient hydrocarbon extraction.

Implementation Method 1

a polycation-anionic surfactant complex, such as polyDADMAC and SDBS

Methodology Applied
Scientific EffectElectrostatic interaction: Ion Repulsion/Attraction

Data Source

PatentUS10774255B2High performance brine viscosifier
Publication Date: 2020.09.15 SAUDI ARABIAN OIL CO
  • US10774255B2 patent drawing
  • US10774255B2 patent drawing
  • US10774255B2 patent drawing

AI summary

A viscosity-retaining formulation for use in high-temperature hydrocarbon-bearing reservoir applications. The formulation includes a brine composition and a viscosity enhancing composition, the viscosity enhancing composition operable to enhance viscosity retention of the viscosity-retaining formulation at least, in part, through micellization, the viscosity enhancing composition including a polycation composition and an anionic surfactant composition.