Polycationic Quaternary Ammonium Viscoelastic Fluids

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Solution Overview

Problem

Conventional viscoelastic surfactants used in hydrocarbon recovery face limitations such as temperature restrictions, high costs, and environmental toxicity, particularly in well stimulation processes where they fail at elevated temperatures and are not biodegradable, leading to formation damage and regulatory issues.

Innovation Solution

Polycationic quaternary ammonium compounds with at least two cationic sites connected through a linker are used to form viscoelastic compositions that maintain viscoelasticity at higher temperatures, are more cost-effective, and are more environmentally friendly, utilizing lower concentrations of polycationic quats and derived from commodity raw materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional viscoelastic surfactants are used in well stimulation processes, then they provide initial viscosity and proppant suspension, but they fail at elevated temperatures and cause formation damage

Engineering Contradiction:
Improvetemperature stabilityVSAvoidformation damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention changes the chemical parameters of the surfactant by using polycationic quaternary ammonium compounds with specific structures ( Formula I and II) that have proven stable at elevated temperatures up to 200°C. This structural parameter change resolves the temperature stability issue while maintaining the desired rheological properties and reducing formation damage.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite formulations combining polycationic quaternary ammonium compounds with specific ratios of active ingredients (0.1-10% by weight) and compatible salts. This composite approach creates a formulation that maintains viscoelasticity at high temperatures without causing formation damage, resolving both the reliability and harmful factors contradictions.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional viscoelastic surfactants are used, then they achieve desired viscosity, but they are not biodegradable and cause environmental toxicity

Engineering Contradiction:
ImproveviscoelasticityVSAvoidenvironmental toxicity
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the chemical composition parameters by selecting polycationic quaternary ammonium compounds with biodegradable carbon chains (C12-C22) and specific cationic structures. These parameter changes maintain the required viscoelasticity while improving biodegradability and reducing environmental toxicity compared to conventional surfactants.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional viscoelastic surfactants are used, then they provide friction reduction, but they are expensive and not cost-effective

Engineering Contradiction:
Improvedrag reductionVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention changes the concentration parameter by achieving effective drag reduction at lower concentrations (0.1-10% by weight) of polycationic quaternary ammonium compounds. This parameter optimization reduces material costs and improves cost-effectiveness while maintaining the desired friction reduction performance.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If polycationic quaternary ammonium compounds are used at low concentrations, then production costs are reduced, but achieving sufficient viscoelasticity becomes difficult

Engineering Contradiction:
Improveproduction costVSAvoidviscoelasticity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention uses composite formulations that combine polycationic quaternary ammonium compounds with specific salts (chlorides, bromides, iodides, sulfonates, carboxylates) in optimized ratios. This composite approach enhances the viscoelasticity at low concentrations, resolving the contradiction between cost reduction and performance maintenance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention optimizes the molecular structure parameters of the polycationic quaternary ammonium compounds (specific R groups and counter ions in Formulas I and II) to maximize viscoelastic efficiency at low concentrations. This parameter optimization allows achieving sufficient viscoelasticity with reduced material quantities, lowering production costs.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polycationic quaternary ammonium compounds provide stable viscoelastic properties at elevated temperatures, reduce environmental impact, and lower production costs, enhancing well stimulation processes by maintaining fluid flow and reducing formation damage.

Implementation Method 1

Polycationic viscoelastic compositions made with polycationic quaternary ammonium compounds maintain viscoelasticity at higher temperatures

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Data Source

PatentUS8222455B2Polycationic viscoelastic compositions
Publication Date: 2012.07.17 STEPAN COMPANY
  • US8222455B2 patent drawing
  • US8222455B2 patent drawing
  • US8222455B2 patent drawing

AI summary

Viscoelastic compositions are disclosed herein containing an effective amount of one or more random or structurally defined polycationic quaternary ammonium compounds for controlling the viscoelasticity of the composition. In one aspect, the present technology provides polycationic quaternary ammonium compounds that comprise bis-quaternary compound. The bis-quaternary compounds of the present technology can be symmetric or dissymmetric. In another aspect, the present technology provides viscoelastic well bore treatment fluids comprising water, and at least one polycationic quaternary ammonium compound that comprises a bis-quaternary compound. In another aspect, the present technology provides polycationic carboxylates. Preferred viscoelastic compositions of the present technology maintain viscoelasticity at a temperature greater than about 80° C., preferably greater than about 100° C. or 110° C. when the amount of the one or polycationic quaternary compounds is less than about 10% by weight based on the total weight of the composition.