Polychromatic microLED Mesa Structure for Simpler Display Integration

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Solution Overview

Problem

Existing polychromatic LED devices require complex circuitry designs due to their four electrical contact terminals, making them challenging to integrate into direct-view displays effectively.

Innovation Solution

The development of LED devices with a single mesa structure featuring three p-n junctions and four electrical contact terminals, allowing for integration onto a backplane with independent contacts, enabling transfer and assembly as individual or mass arrays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a polychromatic LED device uses four electrical contact terminals to enable full-color emission, then the device achieves polychromatic light output capability, but the circuitry design becomes complex and integration into direct-view displays becomes challenging

Engineering Contradiction:
Improvepolychromatic light output capabilityVSAvoidcircuitry design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the four electrical contact terminals into distinct functional groups: three terminals for driving the three p-n junctions (red, green, blue emitters) and one terminal for common electrical connection. This segmentation allows independent control of each color component while simplifying the overall circuitry design by providing a standardized interface for integration into direct-view displays.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If a polychromatic LED chip requires a distinguished circuitry design for four contact terminals, then full-color emission is achieved, but the ease of manufacture and integration deteriorates

Engineering Contradiction:
Improvefull-color emissionVSAvoidintegration ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent creates a universal interface design where the four-contact terminal structure can serve multiple functions: driving three different color emitters, providing common electrical connection, and enabling straightforward integration into various direct-view display configurations. This multi-functional design simplifies manufacturing by standardizing the chip interface while maintaining full-color emission capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If three p-n junctions are integrated in a single mesa structure, then polychromatic emission is achieved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvepolychromatic emissionVSAvoidjunction integration precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent merges three separate p-n junctions (red, green, blue emitters) into a single integrated mesa structure with four electrical contact terminals. This consolidation achieves polychromatic emission from one unified device while the standardized four-terminal interface simplifies the manufacturing process by providing clear electrical connection points, thereby reducing the overall precision requirements compared to integrating three separate LED devices.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates the integration of polychromatic LEDs into direct-view displays by simplifying the assembly process and ensuring electrical functionality, enhancing display performance.

Implementation Method 1

A light emitting diode (LED) is a semiconductor light source that emits visible light when current flows through it

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20250228043A1TRANSFERRABLE POLYCHROMIC microLEDs
Publication Date: 2025.07.10 LUMILEDS LLC
  • US20250228043A1 patent drawing
  • US20250228043A1 patent drawing
  • US20250228043A1 patent drawing

AI summary

Provided is an LED comprised of a single mesa epitaxial stack structure with a set of three p-n junctions and having four electrical contact terminals. A polychromatic, multi/full-color emitting, LED chip is assembled with a backplane and has four electrical contact terminals. The polychromatic LED is transferrable and able to be integrated each individually or as a mass array.